A Guide To Choosing and Using Tile Saw and Blades

Tile Saw and Blades

For any construction project, after determining what you will be working on, you must pick out the tools you will be needing. It is because by now, you know that the tool you settle on plays a significant role in the success of the project. Taking the case of tile/ceramic materials, you will need a good combination of tile saw and tile saw blade. This combination is ideal for cutting tiles because, unlike a wood or metal saw blade, it does not chip or crack the tile beyond repair.

This article is a guide to help you make good choices of a tile saw, and tile saw and blades.

Tile Saw and Blades

5 Guides to Using and Knowing Your Tile Saw and Blades

1. A tile saw is a powerful tool that allows you to attach a diamond tile saw blade with enough durability to cut through tiles and ceramic materials continuously with precision and accuracy. It does the cutting by grinding down the tile in a fast and rotating motion. The tile saw has different variants, with each more effective for one job than the other. Some tile saws best put to use for home projects while some are adaptable for bigger and larger construction projects.

2. The Handheld tile saws are ideal for doing small tiling and repair tasks. Most of them have a recirculating water system that helps cool the diamond tile saw blade to prevent it from breaking through friction and also keeping dust in control. It’s the best for DIYers and beginners because of its versatility.

Image of a man working with a handheld saw.

3. The Tabletop tile saw is another type of tile saws. You need to mount it on a workbench. It is ideal for a stable work site. They are difficult to carry around, unlike the Handheld. The tabletop tile saw could also be a fixed tabletop tile saw or a sliding tabletop tile saw. They offer greater precision, accuracy, and efficiency than handheld models.

4. Another type is the overhead tile saw. From the name, you need to attach it to a greater elevation so that the tile you want to cut stays in a fixed position, and the tile saw blade grinds it down. Overhead tile saws offer greater flexibility and accuracy because you are in total control. Most of the tile saws are wet saws while some are dry.

5. The tile saw blade is also of two types; the wet tile saw blade and dry tile saw blade. Their differences are underlining their mode of operations. A wet tile saw blades are mostly the choice tool for big construction contractors because they have a longer lifespan by withstanding wear and tear. The wet and dry tile saw blades are not interchangeable as you can only use the dry as wet, but you should not use the wet as dry.

6. In creating this guide, we put a lot of consideration into the specifications you would have in mind when choosing a tile saw, and tile saw blades and why they count.

A man using the tile saw

10 Guides for Choosing the Tile Saw and Blades

Since you are aware of the types of tile, saw there are, here is a list of what to keep in your mind when choosing one.

1. Cutting Volume: 

Each tile saw has its cutting capacity. It is why some are for tile repairs; DIY and some are ideal for longer and heavier tasks (professional). Before choosing a particular tile saw,  get to know your task details and your desirable cut finishing. Ensuring this will enable you to avoid a few cutting inconsistencies you might come in contact with while using a tile saw not having the right cutting capacity for your project.

2. Horsepower (hp): 

Before choosing a tile saw, ensure it has an appropriate speed and torque. It is to allow you to grind the tile fast with no difficulty whatsoever. Tile saws that do not have the necessary power often shatter or crack. Choosing tile saws with enough horsepower and speed ensures that your cuts are clean, thereby giving a brilliant end product.

A 2.5hp tile saw

3. Beveling Capacity: 

Choose tile saw with good beveling capability if you want to have an easy time cutting different materials and different tile shapes. Tile saw with beveling capacity capable of cutting different types of tiles at an angle range of 0 to 45° are usually the best.

4. Accuracy and Versatility: 

Traditionally, tile saw manufacturers aim for it to create accurate cuts when putting to use, but some tile saws have greater accuracy than others. It is an important factor to consider when choosing the tile saw blade. It is why you should choose the overhead tile saw or the tabletop model if you are not on a budget. It is because they give you greater accuracy while cutting. Also, versatility is one you should consider too. To the beveling capacity, the tile saw versatility allows you to cut through different materials successfully while also enabling you to make L-cuts, U-cut without having the fear that your machine might pull through.

5. Good Water System and Low Dust Generation: 

The tile saw you should choose must have a regulatory water system. The saw must have a good conversation of water to keep working for long without you having to fill it more than often. We are all aware of the health risks we get exposed to if we inhale sawdust as it irritates the throat and affects our breathing pattern. So when choosing a tile saw, choose a wet tile saw, especially if you will be cutting tile daily. The water system of the wet saw supply the tile saw blade with water that will eventually minimize the amount of dust given off during cutting operations.

 A tile saw with a good water system that prevents dust generation.

6. Blade Capacity: 

I saved this for the last because it is essential. It is because a good combination of a tile saw and tile saw blade gives the best cutting results and experience. A good tile saw with a premium tile saw blade would enable you to have clean, professional results with minimal effort and precision. If you want to buy a tile saw that has a tile saw blade already, it will be best if you go for one with a diamond-tipped circular blade as it has a longer lifespan and does not leave kinks on your cuts.

7. Additional Accessories: 

This is the least important, but it can also be put into consideration after you have a tile saw that has the above properties. This accessory could help you in the long run as they can contribute to cooling, visibility, and efficiency. It includes an LED light, an additional water pump, etc.

The tile saw blade also offers an important contribution to the success of your cut when putting to use with a quality tile saw. These are the few guides to consider when you want to choose:

8. Size: 

When choosing a tile saw blade, choose in compliance with the tile saw size recommendation. Choose the tile saw blade with the appropriate diameter with the tile saw you want to use. You should also choose the size according to the type of cut you want. Do not choose wrongly. It could damage the blade and lead to some safety risks. The size also determines the depth of your cuts.

9. Match your Tile with Blade Type:

if you have no prior experience before choosing the tile saw, create time to get familiar with the different types of tile saw blades. There are three types of the tile saw blade; segmented, turbo and continuous rim tile saw blade. Segmented tile saw blade operates at high speed, making it ideal for cutting porcelain, ceramic, and terra-cotta tiles without overheating. Turbo tile saw blades are best for limestone and versatile because it can make both wet and dry cuts. Continuous is best for marble, granite materials, and should not put to use for dry cuts, else it overheats. So before buying, ensure you look at the tile saw blade building quality.

Image of a tile matched with a tile saw blade

10. Kerf and Arbor: 

Kerf is an important part of any saw blade. Its size determines how smooth your cutis. Tile saw blade with thin kerf will make your cuts smooth. So if you want a fine detailing tiling work, you should go for a thin kerf tile saw blade. The Arbor is also important; in your tile saw, you will see a metal bar; it is this metal bar that holds the tile saw blade tightly to the tile saw. Carefully check your tile saw arbor size before choosing a tile saw blade.

Following the above guides to choosing both tile saw and tile saw blades would ensure you have the right equipment in your toolbox to complete your tiling project successfully.

Conclusion

Tile saw, and tile saw blades are tools that mirror modern design where speed, accuracy, and versatility are essential aspects of any cutting tools. So when you want to choose, refer to this article as a guide. The best tile saw must be fast, accurate, product quality results consistently and produce minimal chipping. The best tile saw blade should also deliver great, smooth cut with minimal waste. These requirements might seem quite a handful but with not impossible. If you need help choosing or need a place where you will have access to only quality tile saw and tile saw blades be free to consult us on https://www.nccuttingtools.com/, we supply a wide range of professional and offer suggestions to help you choose.

Wire Saw-9 Things You Should Know About Wire Saw

Rubber coated diamond wire saw for cutting marble and granite blocks

If you have experienced any difficulties with how to choose a wire saw or you want to know for what purposes you should use a wire saw, you have landed at the right place. In this article, you will understand more about the uses of wire saws and its applications, how to take care of it if you own one, and how does it work. It also takes you through how effective a wire saw is and how to make it. Also, if you are planning to buy a wire saw, this article is committed to helping you know about wire saws in general.

Here are nine questions that might come to your mind when looking out for a wire saw or when handling a wire saw:

Rubber coated diamond wire saw for cutting marble and granite blocks

1. How is a wire saw made?

A simple wire saw is made up of a wire rope with two rings on both corners. The wire rope has one strand, or many strands braided together. Lately, the wire rope has a large number of abrasive grains firmly fixed on the saw-wire body. Primarily, it comprises of saw wire rope, and a large number of abrasive grains firmly fixed on the outer surface of the coil by metal.

2. What does a wire saw do?

The simplest kind of wire saw makes use of a metal wire or cable and mainly used for cutting. It usually found in climbing and hunting shops as survivalist gear, usually for cutting branches. Recently, wire saws have used to cut silicon carbide, sapphire, lithium niobate, wood, rock, and almost all kinds of ceramics, including foam ceramics. Continuous type wire saws are for major constructions and cuttings. They also used for cutting silicon wafers for the photovoltaics and semiconductor industry. Diamond wire saws use for cutting metal parts. Also, wire saws are used in laboratories for cutting crystals, etc. Moreover, both oscillating and continuous type wire saws used for cutting shapes in stained glass.

Diamond wire saw for marble and granite cutting

3. What are the features of a wire saw?

The wire saw has many features when it comes to cutting, which includes the precision of the cut it gives. Because of their ability to cut in any direction, it can use for cutting intricate shapes in stained glass. It has a smaller kerf, which means that when cutting expensive materials, or when requiring precise cuts, they are a valuable tool.

4. What are the applications of a wire saw?

The applications of wire saw are wide-ranging. Mining and quarrying industries make use of a wire saw for cutting hard stones into large blocks. These blocks are then transferred to processing plants so that they can refine further, or they sent to distributors. These wire saws make use of diamond impregnated beads and are large machines that can use for the purpose. On the other hand, abrasive wire saw, either automatic or manual, is used commonly for cutting the foam into different shapes and sizes. In various industries, wire saws use for cutting foams such as in the furniture industry where foam has to be cut for cushions and couches, etc. In the housing industry, wire saws are also used, such as for insulation and pipe insulation.

Diamond wire saw used for quarrying and processing natural stone

5. How effective is a wire saw?

A wire saw is an effective tool when it comes to cutting, but they use abrasion instead of saw teeth for cutting. When compared with other cutting methods, wire sawing offers significant advantages over other cutting methods in various applications. The high precision reduced damage of wire sawing, and reduced kerf loss are some of the areas in which a wire saw regarded as an effective tool. It is because it can have a great effect not only on the process of cutting but also on downstream operations. Wire sawing is a gentle process; therefore, there is less damage depth on the surface of the cut. The reduced damage and gentle cutting mean the corners also cut cleanly, and quality is improved.

Wire sawing is an excellent solution to many challenges that companies face when they look towards the production of wafers and other thin pieces of valuable and delicate materials.

6. How to care for a wire saw?

A wire saw may get heated or might break, while any surface imperfections can defect the cuts. Hence, it is essential to take proper care of a wire saw. Wire saws are often lubricated and cooled by oil or water. To prevent rust, it is important to daub grease on it. Also, it would be best if you promptly cleaned up the dirt on the wire saw after using and also before using to prevent dirt corrosion or equipment and prevent it from damage.

7. How does a wire saw works?

A wire saw makes use of a cable cutting and metal wire. A simple wire saw can be used manually by simply rubbing the wire rope across the object to be cut. When the sharp wire rubs across the subject, it cuts through it. Industrial wire saws do not require manual work, and rather they are powered to make precise cuts more easily. They are, hence, more efficient in cutting intricate details and fragile crystals.

Wire Saw Machine for Quarry Cutting

8. What is the difference between the wire saw and the band saw?

The band saw is a saw that has a long, sharp blade with a continuous band of toothed metal that stretches between two or more wheels for cutting material. It enables cutting thicker pieces of glass or any hard material. Although both band saw and wire saws used for cutting, there are some differences between the two. The band saw can accept a slab of up to 3 inches in height. On the other hand, a wire saw limited to about 3/8 inch. Apart from that, a wire saw enables the operator to cut in any direction, which may be required for some situations, while a band saw would need a lead-in cut for cutting such a pattern. Thirdly, the wire in the wire saw is thicker than the blade in the band saw; hence, the wire removes more material with each cut as compared to a band saw.

Band-saw blade

9. What is the wire rope used for?

The wire rope is an integral component of a wire saw. The wire can have a single strand or several strands braided together like a cable. A cylindrical coil-like usually makes the wire saw, and rope-like core wire saw that wounded around the core-wire. Many abrasive grains are then fixed firmly to the saw wire-body by metal. The abrasive grains could be anything from diamond to silicon carbide, cubic boron nitride, or cemented carbide. It is the wire rope that comes in contact with the material that needs to cut. The sharpness, the cutting performance, and the life of the wire saw are dependent on the wire rope. Hence it is essential to know about the quality and strength of the wire rope used in a wire saw.

Conclusion

So, these were the nine things that you got to know about wire saws. From its use and application to its functionality and effectiveness, this article lists all the details needed. The primary purpose of a wire saw is to cut through objects and is often considered a great survivalist gear. When compared with other cutting methods, wire sawing offers significant advantages over other cutting methods in various applications. It also has industrial uses where powered wire saws used for various uses such as cutting sapphire, silicon carbide, lithium niobate, and almost all kinds of ceramics, including foam ceramics.

We are a customizable volume sales manufacturer and can match up with the ever-increasing requirements of the customers. If you are on the lookout for the manufacture of wire saws customized to your needs and preferences, you can contact us.