6 Tips on Custom-Made Your Cutting Tools

There are a lot of benefits that come along with using a custom made cutting tools. It is because you’ve made an ordinary cutting tool into your ideal cutting tool. Thus thereby allows you to work efficiently according to the customization. This high level of efficiency lies in its increment in speed, safety, and consistency. You also have a higher level of control on the custom cutting tool, which makes you generate minimal waste. With this in mind, we have decided to share with you six aspects that would make customization of cutting tools easier and more effective during your operations.
Image of a man adjusting a cutting tool

6 Aspects of Custom-Made Your Cutting Tools

There are a lot of benefits that come along with customizing your cutting tools. You get all the qualities you desire all in one tool. It propagates you toward achieving excellent results. The six aspects are:

1. Size: 

Without a doubt, customizing, according to the size of your power tool, is priceless. It is because the custom made cutting tool matches the power tool in diameter and arbor. It contributes greatly to the success you enjoy while you cut. When you understand the connection between your power tool and its saw blade in terms of arbor and diameter, it is so much easier to make your custom cutting tools. It is why the first aspect you need to consider when customizing your cutting tools is to match your power tool according to the blade size that will fit it. When customizing your cutting tool for handheld power tools, you should customize it in the seven ¼ to 8 ¼ inches range. Some stationary power tool requires a range of 10 to 12 inches. Though not ideal, you can make use of a smaller blade for a power saw recommending larger size. However, do not customize your cutting tools into a larger blade size that is ideal or specified by the manufacturer for your power tool.

Image of many sizes of saw blades

2. Material: 

Cutting tools having a varying composition, which allows them to cut through various materials. These variations enable these cutting tools to have properties peculiar to the materials they can cut. Then the material composition of each cutting tool has its purpose, which makes them work properly. So when customizing your cutting tools, you might add materials according to your budget, cutting tasks, and desirable qualities. You can have a custom brass cutting tools which are fairly inexpensive and easy to make but are not durable. You can customize metal custom cutting tools which offer flexibility as they can be bend to different shapes, are inexpensive and strong. The metal custom cutting tools involve customizing from a wide variety such as stainless steel, vanadium steel, or aluminum oxide. This type generally has a composite material coating. Custom Abrasive metals are cutting tools that also have a material composition that allows it to withstand heat and produce clean cuts. You can have diamond custom cutting tools if you require greater strength and performance. However, they can be costly according to the level of diamond crystals you demand. The diamond custom cutting tools have extended lifespan that reduces the need for you to change them more than often. The diamond custom cutting tools can be turbo, segmented, or continuous.

3. Thickness: 

The thickness of your cutting tools sure play significant roles in your cutting operations. Thickness is interchangeable with kerf or width. The thickness of your cutting tools determines the level of precision you get while cutting. Thick cutting tools cut with more level of precision than the ones with thinner kerf. For projects where utmost precision is in demand, the kerf inches matter when measuring. Therefore, when customizing your cutting tools, it is either you customize into full kerf or thin kerf. You can use the full kerf custom cutting tool to remove a ⅛” slot in whatever you want to cut. You should only use this custom cutting tool in saws with horsepower greater than 3. The full kerf custom tool will remove more materials.

At the same time, you can use custom cutting tools with less than three horsepower for cutting. It is because it removes lesser materials when in comparison with the full kerf custom cutting tool. The thin kerf custom cutting tool also offers greater flexibility as it can be put to use to make more curves than the full kerf custom cutting tool. From the minimal waste generating property of the thin kerf cutting tools, you should custom made your cutting tools exactly to that when you want to cut exotic and pretty expensive materials.

4. Number of Teeth: 

Another aspect of custom cutting tools that would make your cutting easier when you get it right is the number of teeth. It is because it has a great impact on the cut. The teeth of cutting tools range from 24 to about 96. It is why when making custom cutting tools, it is important to always have at the back of your mind that the more the teeth, the finer the material you are cutting would be. However, you sacrifice looks for speed. A low number of teeth on cutting tools will make it cut fast but rough. A high number of teeth allows fine finish but cut slowly. It is how it works; on cutting tools with few teeth, the gullet (spaces) in between the teeth has a bigger depth, and there is greater aggression in the chipping action of the tooth; this means each tooth can chip out a large quantity of the material. However, in the case of the high number of teeth, more teeth influence the cut, thereby allowing each tooth just to cut a small quantity of the material. So your cutting tool customization should have a target number of teeth base on the material you are cutting, smoothness of cut, and the speed of cut. 24 to 40 number of teeth custom cutting tools means you want to cut fast but rough finish. 42 to 96 number of teeth ensures you have a smooth finish but cut slowly. So customize wisely.

Cutting tools showing different teeth number

5. Cutting Material: 

Whether it is wood, tile, concrete, or asphalt, you should only customize your cutting tools according to the materials you want to cut. It is because each cutting tool has properties that make them adaptable to cut through different materials. When you know the type of aggregate that constitutes the material you want to cut, only then can you customize your cutting tools to be optimally suitable for it. To detect these aggregates, a popular method you can use is Moh’s test. The test helps you find out the hardness of your aggregate, thereby helping you customize your cutting tools according to it. Knowing the material you want to cut helps you to narrow down your cutting tools to certain properties and then customize according to these properties. These properties include cutting speed and lifespan of your custom cutting tools. When you are cutting softer materials, you can customize your cutting tools to have a harder bond, but when you want to cut harder materials, your cutting tools should be customized to have a softer bond.

Man cutting a concrete material

6. Cutting Angle: 

Cutting angle of cutting tools refers to the angle at which the upper face of the cutting tool teeth will engage the material cut. It is also known as the rake angle. It is the angle at which the tip of the cutting tool touches enters the material. The different angles at which these cutting tools interact with the material determines the efficiency of cutting. The cutting angle ranges from -6 to 25 degrees. The cutting angle also determines speed. Customizing your cutting tools, you should condition them by considering this aspect. If you want your custom tool to cut aggressively, a 20 to 25 cutting angle would be good. 10 to 15-degree customization has a good speed rate but lesser than the one above. However, a negative cutting angle is ideal for custom cutting tools for metals and dense materials. It is because you need your custom cutting tool to have a less aggressive bite. Also, when customizing cutting angle, customize with your power saw in mind. Customize a negative cutting angle for cutting tools you want to use with a radial arm saw. Difficulty in controlling the radial arm saw will make using a custom cutting tool with a positive cutting angle dangerous to use.

Image showing a cutting tool hook angle.

With the above aspects, it is easy to understand why customizing your cutting tools is the way to achieve premium results. These custom cutting tools reduces the possibility of spending much more before getting desirable qualities.

Conclusion

With the level of information in the above section about the fundamental aspects of customizing your cutting tools, you should be getting ready to customize one. It is because you want to increase your productivity, reduces cost, and improve cuts. Which is why it is enough reason for you to invest in a custom cutting tool.

However, after deciding to customize your cutting tools, you might find it imperative to contact manufacturers about how to get on with it. It is where we come in, NCcuttingTools has enough experience to work with you and create a sample of your custom cutting tools, which are deliverable to you in any volume you require within your desired timeframe. Contact us on https://www.nccuttingtools.com/ for any information you might have whatsoever.

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