Cutting metal with a grinding machine
A diamond grinding wheel dresser serves to trim or “dress” the wheel surface. These items can clean clogged sections and reveal new grains for improved cutting. You can also use them to change the profile of the edge and to revert the wheel to the initial shape.
Wheel dressers can be handy tools for both amateur and professional cutting enthusiasts. If you would like to know how to make the most of this tool, you are in the right place. Here is what you should know about dressing grinding wheels and using dressers to your advantage!
Table of Contents
- Chapter 1.Diamond grinding wheel dresser-Pick a High-Quality Product
- Chapter 2.How to Extend the Longevity of a Single-Point Diamond Grinding Wheel Dresser?
- Chapter 3. Diamond Grinding Wheel Dresser-What Is the Best Choice for Straight Dressings?
- Chapter 4. Diamond grinding wheel dresser-Use Sufficient Coolant to Avoid Overheating
- Chapter 5.Improve Efficiency by Revealing New Diamond Particles
- Chapter 6. Why Should You Start Dressing at the Wheel’s Center?
- Chapter 7. Diamond grinding wheel dresser-How to Avoid Wheel Taper?
- Chapter 8. What to Do If There Are Flat Surfaces on the Diamond?
- Chapter 9.Keep the Diamond from Eroding Until You See the Shank
- Final Thoughts
Chapter 1.Diamond grinding wheel dresser-Pick a High-Quality Product
Caption: Grinding wheels on a white background
This rule applies regardless of the product you are purchasing. That makes it valid for grinding wheel dressers. You want a high-quality tool that will serve you for a long time. It is why you should stick to a reputable manufacturer, and also the reason to pick a high-quality product that suits your needs.
You can choose between three types of grinding dressers – star, diamond, and dressing sticks. Diamond units can have a single-point diamond on the front end, or a combo of small diamonds added to the tool’s surface. By using the ring, you ensure to eliminate loose grains, while hard ones remain.
If you are wondering how to dress a grinding wheel, these are the steps to follow:
1. Make sure that the coolant pump of the grinder switched off.
2. Activate the machine and wait for it to achieve maximum RPM. Depending on your skills, you can turn the spindle motor on and off during the process.
3. Grab the diamond dresser and apply it to the abrasive part of the wheel. Don’t use too much force, and average pressure should be enough. Apply the unit as long as the wheel rotates. Repeat the process until you notice that it looks like the motor is trying to take your dresser.
If you are still confused about the process of dressing grinding wheels, you can also find numerous useful videos online.
Chapter 2.How to Extend the Longevity of a Single-Point Diamond Grinding Wheel Dresser?
If your diamond grinding wheel dresser has a single point, you can increase its longevity with this simple trick. While using it on the wheel, make sure to keep the tool at an angle between 10 and 15 degrees. It might seem like a small change, but this incline can do wonders for your device. The next time you work with the dresser, analyze the wheel radius and pick a suitable inclining angle.
Here is another excellent tip for users of single-point wheel dressers. You should always use the tool in the same direction in which the wheel rotates. That is the best way to ensure that the point will keep excellent consistency.
Chapter 3. Diamond Grinding Wheel Dresser-What Is the Best Choice for Straight Dressings?
Caption: Electrical steel grinding wheel
Here is another great tip if you use straight dressings. It is best to go with crystal octahedrons that have a sharp tip. You can go with those in a gothic style for 60 and 46 grit wheels. Why should you consider this switch? That is because crystal octahedrons are resistant, and they can maintain sharpness even when the unit turned up to 12 indexes per revolution.
Chapter 4. Diamond grinding wheel dresser-Use Sufficient Coolant to Avoid Overheating
An important thing to avoid while using a diamond grinding wheel dresser on your wheel is too much heat. If you experience overheating, that could cause the diamonds to convert into graphite. It is a natural process that happens when temperatures are extreme. Additionally, rings might not be the most resistant option for high-heat gradients. They might be prone to cracking in those situations.
Fortunately, you can avoid all these issues if you use sufficient coolant. The idea is to keep the temperature optimal at all times. You can use the same coolant applied during the cutting process, which means you probably have some in your workshop. Make sure to ask the coolant consistently during the process to maintain an optimal temperature.
Chapter 5.Improve Efficiency by Revealing New Diamond Particles
Caption: Electric wheel grinding
As we mentioned, the purpose of using grinding dressers is to get read of unusable cutting sections and expose fresh ones on the bike. If you use single-point tools, you will shatter the grains that are currently loose. Once you get rid of them, you will notice new abrasive surfaces appearing. They will perform better and secure improved cutting results.
While you are dressing grinding wheels, aim to keep the infeed at .001. The vitrified bond will be pulverized by the unit, which is why the infeed needs to be very low. If you increase it, you also increase the risk of cracking the tool into the wheel. And if you go far away from .001, you could even degenerate the bond. At .009, the chances are that you could develop gullets because you risk overheating and chips getting caught. That means you could expect burns, improper finishes, bounces, and cracks when you use a high infeed.
Another thing to note is that the grain sizes of the wheel depend on longitudinal feeds. That is the way to affect the wheel’s surface structure. If you are looking for the most attractive-looking surface, you will get them with a low feed rate. Reduce it the next time you operate the tool and watch the magic happen.
Chapter 6. Why Should You Start Dressing at the Wheel’s Center?
If you want to learn how to dress a grinding wheel appropriately, start at its center. The reason why you should always aim to begin at the wheel’s center is simple. That is where the diameter of the bike is the largest. It is only natural to start there and move to the sides.
Those who begin at the sides increase the risk of shattering, especially if you are inexperienced in using the tool. There is also an increased risk of destroying the diamonds that are of good quality. That is not something you want to happen. It is why you should stick to what proved as the best practice when grinding the wheel and begin at the center.
Chapter 7. Diamond grinding wheel dresser-How to Avoid Wheel Taper?
Caption: Cutting metal with grinder
Another thing you want to ensure when using grinding dressers is to avoid wheel taper. That shouldn’t be a difficult task, and it only involves sticking to a simple rule. While you are working, make sure that the grinding area and the dresser are at the shortest distance possible.
That will require some exercise if you are an inexperienced user of this tool. However, as soon as you test it a couple of times, it shouldn’t be a problem to get it to an optimal position. That will ensure that you avoid wheel taper and prevent potential issues.
Chapter 8. What to Do If There Are Flat Surfaces on the Diamond?
Did you notice that the diamond has a flat surface? That could be a problem because the task is to keep a sharp point at an optimal level. Fortunately, there is a solution to this problem, too.
You should try to adjust the position of your wheel dresser by changing the angle to 20-40 degrees. As long as you do that, the tool will stick to the sharp point required. It is a simple fix, but one that could do the trick. When it comes to the exact angle, start at 20 degrees and increase if necessary.
Chapter 9.Keep the Diamond from Eroding Until You See the Shank
Caption: Sparks while grinding iron
The final in our line of tips on maximizing the potential of your diamond wheel dresser is related to preventing the diamond from eroding. It is crucial to do that before you can see the shank.
Otherwise, the stone might fall out or dislodge, and that’s not something you want happening. If you want to avoid this risk, pay close attention to the visibility of the shank. Until it is noticeable, you should prevent the diamond from eroding.
We hope that our tips helped you to use a diamond grinding wheel dresser to its full potential. This tool can be an essential addition to your toolkit. These products improve the cutting process and ensure the wheel works flawlessly. The best way to ensure this is to acquire your wheel dressers from a reputable manufacturer.
NCCuttingtools has a long history of making high-quality tools. For over two decades, the company has been serving customers throughout the world. The professional team of engineers and exceptional equipment is the right combination for designing reliable tools.
The company specializes in designing customized tools tailored to the user’s needs. The prices are affordable, and the delivery is fast. You can communicate with them easily via their website, and rest assured they will respond to your queries as soon as possible. Whether you want to place a small or large order, the company has the resources required to meet all your expectations!