{"id":1066,"date":"2022-09-03T15:25:26","date_gmt":"2022-09-03T15:25:26","guid":{"rendered":"https:\/\/www.nccuttingtools.com\/?p=1066"},"modified":"2022-11-06T08:30:01","modified_gmt":"2022-11-06T08:30:01","slug":"before-you-buy-sintered-saw-blade-you-need-to-know","status":"publish","type":"post","link":"https:\/\/www.nccuttingtools.com\/before-you-buy-sintered-saw-blade-you-need-to-know.html","title":{"rendered":"Before You Buy Sintered Saw Blade, You Need to Know"},"content":{"rendered":"\n

The problem with the saw blade around each dealer, wholesaler, and the user is – Is the sintered saw blade interchangeable? What is the difference sintered saw blade and other? And so on.<\/p>\n\n\n\n

This sintering technology not only increases the life of the saw blade but also increases the durability of the saw blade. Let’s take a more in-depth look at it.<\/p>\n\n\n\n

\"Circular<\/figure>\n\n\n

Chapter 1: What are the design forms of sintered saw blades?<\/strong><\/h2>\n\n\n

The design of the steel<\/a> cores comes in various forms:<\/p>\n\n\n\n

1.Those with gullets (spaces) between the segments to enable the saw blades cool, as well as remove the slurry.<\/p>\n\n\n\n

2.Those have a single continuous edge that makes the cut smoother.<\/p>\n\n\n\n

3.Majorly, the cores used depends on the type of materials that the Sintered Diamond<\/a>Saw Blade is cutting.<\/p>\n\n\n\n

\"sintered<\/figure>\n\n\n

Chapter 2:<\/strong> <\/strong>What are the types of sintered saw blades?<\/strong><\/h2>\n\n\n

There are three types of generally according to their manufacturing methods. The wholly sintered diamond blades, the silver brazed diamond blades and the laser welded diamond blades.<\/p>\n\n\n\n

Let’s start with the wholly sintered diamond saw blade.<\/p>\n\n\n\n

The wholly sintered diamond blade involves the process of merely putting the steel core, together with the diamonds and the metal bond materials, into a mould and then sintering it in a sintering furnace equipment. Consequently, the diameter of wholly sintered diamond blades is not very large, usually not more than 400 millimetres (16 in). The steel cores are hard because of the process of sintering. Therefore the hardness and strength of the centre are at an average level (not very high). These types of diamond saw blades would exhibit low cutting efficiency because of its high load and high intensity cutting processes.<\/p>\n\n\n\n

The silver Brazed and laser welded diamond blades do not share the same form of weakness as the wholly sintered diamond saw blade. Because it is diamond segments and steel core are different. Quenching their steel and processing them with other heat treatments making its strength and hardness to be high. In turn, it means that the blade can use during high load and high intensity cutting processes with a high cutting efficiency level and less deformation.<\/p>\n\n\n\n

\"showing<\/figure>\n\n\n\n

Silver brazed diamond saw modules have their diamond segments brazed to the steel cores using silver solders, hence the name. These blades only used in wet cutting and here’s the reason. If used in dry cuttings the silver brazed diamond saw blades are likely to melt. And the segments are likely to break away from the steel core, making it a potential and severe significant safety hazard.<\/p>\n\n\n\n

Laser welded diamond blades cut many types of stones without needing water cooling. However, if you have to cut abrasive or very hard materials, you need to use your laser welded diamond saw blades with adequate water. It is to prevent the diamond segments from breaking off or the steel core that is below the layer to wear off and break off, to not cause a severe safety hazard.<\/p>\n\n\n

Chapter 3: What is the difference sintered saw blade and other?<\/strong><\/h2>\n\n\n

Is there any significant difference between an Electroplated, Brazed, Notched-Rim, and Sintered Diamond Blade tool? Well, there is.<\/p>\n\n\n

Electroplated Diamond Saw Blade Tools<\/strong><\/h3>\n\n\n

Electroplated diamond saw blades handle the plating process. Embed the diamond in a layer of nickels based playing materials. The metal core is plated onto the white base of the steel blade to make it very thin. The electroplating process requires the insertion of the new edge base into a bed of loose diamonds in a plating tank. At the same time, an electrical circuit that has established within the fluid of the tank helps deposit the plating materials onto the blade blank electrically. This process helps bond the diamonds to the edge blank to provide a more uniform distribution of diamonds.<\/p>\n\n\n

Brazed Diamond Saw Blade Tools<\/strong><\/h3>\n\n\n

The diamond segments in brazed diamond tools physically bonded to the tool blank. Accomplishing this is with a layer of particular brazing metal. It adheres to both the tool blank and the diamond segments with intense heat. As mentioned earlier, quenching the steel core and processing it with other heat treatments will making its strength and hardness to be high. In turn, it means that the blade can use during high load and high intensity cutting processes with a high cutting efficiency level and less deformation. Examples of brazed diamond saw blades are the sliver welded and laser welded diamond tools.<\/p>\n\n\n

Sintered Diamond Saw Blade Tools<\/strong><\/h3>\n\n\n

Sintered metal-bonded diamond tools are the most common among the diamond saw blades. These diamond saw blades consist of a steel blank and diamond segments, which are made by combining synthetic diamonds with metal powder and then sintering them together. The diamond segments are also known as the “cutting teeth” of the saw blade.<\/p>\n\n\n

Notched Rim Diamond Saw Blade Tools<\/strong><\/h3>\n\n\n

Notched-rim diamond saw blades production is by using diamond grit pressed into the edge of a solid steel core. They have an interrupted surface that improves cutting ability and coolant flow. This process results in a very economical and efficient cutting blade.<\/p>\n\n\n\n

\n