{"id":9903,"date":"2023-02-24T01:08:51","date_gmt":"2023-02-24T01:08:51","guid":{"rendered":"https:\/\/www.nccuttingtools.com\/?p=9903"},"modified":"2023-02-28T02:46:48","modified_gmt":"2023-02-28T02:46:48","slug":"can-you-cut-plexiglass-on-a-table-saw","status":"publish","type":"post","link":"https:\/\/www.nccuttingtools.com\/can-you-cut-plexiglass-on-a-table-saw.html","title":{"rendered":"Can you cut Plexiglass on a Table Saw? A Complete Beginner&#8217;s Guide"},"content":{"rendered":"\n<p>Can you cut plexiglass on a table saw?&nbsp; You can cut just about anything with a table saw in your home. Can you cut plexiglass on a table saw?&nbsp;<\/p>\n\n\n\n<p>Yes, including plexiglass! A utility knife can get the job done if you don&#8217;t own it.&nbsp;<\/p>\n\n\n\n<p>Cutting plexiglass on a table saw should not be frustrating anymore. By the end of this article, you will be able to cut plexiglass.<\/p>\n\n\n<h2 class=\"simpletoc-title\">Table of Contents<\/h2>\n<ul class=\"simpletoc-list\">\n<li><a href=\"#1-what-is-plexiglassnbsp\">1. What is plexiglass?&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#2types-of-plexiglassnbsp\">2.Types of Plexiglass&nbsp;<\/a>\n\n\n<ul><li>\n<a href=\"#cast-acrylicnbsp\">Cast Acrylic&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#extruded-acrylic\">Extruded Acrylic<\/a>\n\n<\/li>\n<li><a href=\"#polycarbonate-acrylic\">Polycarbonate Acrylic<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#3-strength-of-plexiglassnbsp\">3. Strength of Plexiglass&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#4-cutting-plexiglass-using-a-table-sawnbsp\">4. Cutting Plexiglass Using a Table Saw&nbsp;<\/a>\n\n\n<ul><li>\n<a href=\"#taking-precaution\">Taking Precaution<\/a>\n\n<\/li>\n<li><a href=\"#choosing-the-most-suitable-bladenbsp\">Choosing the Most Suitable Blade&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#thickness-of-plexiglassnbsp\">Thickness of Plexiglass&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#measuring-the-size-you-want\">Measuring the Size You Want<\/a>\n\n<\/li>\n<li><a href=\"#using-a-push-stick-push-block\">Using a push stick\/ push block<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#5-the-technique-for-cuttingnbsp\">5. The Technique for Cutting&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#6-alternative-ways-of-cutting-plexiglass\">6. Alternative ways of cutting plexiglass<\/a>\n\n\n<ul><li>\n<a href=\"#using-a-utility-knifenbsp\">Using a Utility Knife&nbsp;<\/a>\n\n<\/li>\n<li><a href=\"#using-a-dremel-grinder-fitted-with-a-cutting-wheel\">Using a Dremel grinder fitted with a cutting wheel<\/a>\n\n<\/li>\n<li><a href=\"#jigsaw\">Jigsaw<\/a>\n\n<\/li>\n<\/ul>\n<li><a href=\"#7-faqs\">7. FAQs<\/a>\n\n<\/li>\n<li><a href=\"#in-summarynbsp\">In Summary&nbsp;<\/a>\n<\/li><\/ul>\n\n<h2 class=\"wp-block-heading\" id=\"1-what-is-plexiglassnbsp\">1. What is plexiglass? <\/h2>\n\n\n<p>It is common to mistake plexiglass for ordinary glass. Often, manufacturers make plexiglasses out of plastics eventhough it might look like normal<a href=\"https:\/\/en.wikipedia.org\/wiki\/Glass_(2019_film)\" target=\"_blank\" rel=\"noreferrer noopener nofollow\"> glass<\/a>. <\/p>\n\n\n\n<p>Therefore, it is a better alternative to glass because it does not break easily, it is stronger, cheaper, more durable, and is heat stable.<\/p>\n\n\n\n<p>Plexiglass has a wide range of applications, including making light fixtures, screens, and windows, among other items that require clear screens.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"664\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/1-12.jpg\" alt=\"\" class=\"wp-image-9913\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/1-12.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/1-12-300x199.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/1-12-768x510.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"> \uff08Plexiglass fitted with cast iron pipes to make a carport\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"2types-of-plexiglassnbsp\">2.Types of Plexiglass <\/h2>\n\n\n<p>The differences in types of plexiglass arise from the different techniques used in their manufacturing. Confirming that the one you pick fits the intended use is important when selecting plexiglass.&nbsp;<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"cast-acrylicnbsp\">Cast Acrylic <\/h3>\n\n\n<p><a href=\"https:\/\/en.wikipedia.org\/wiki\/Cast_acrylic\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Cast Acrylic<\/a> is the strongest type of plexiglass and can measure up to 300 mm. It is most suited for constructing strong structures that withstand high force or pressure.\u00a0 You can cut it using a table saw using the correct blade.\u00a0<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"extruded-acrylic\">Extruded Acrylic<\/h3>\n\n\n<p>Extruded Acrylic is more flexible but relatively weaker than cast acrylic. It has a wide range of applications because it is easily malleable. You do not need a table saw since you can cut it using a utility knife or bare hands.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"polycarbonate-acrylic\">Polycarbonate Acrylic<\/h3>\n\n\n<p>Polycarbonate Acrylic is an intermediate between cast and extruded acrylic, with all its qualities in between the two. The type of material is recommendable in bulletproofing due to its higher resistance to tension and impact.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"528\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/2-11.jpg\" alt=\"A transparent board\" class=\"wp-image-9912\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/2-11.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/2-11-300x158.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/2-11-768x406.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08A transparent board\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"3-strength-of-plexiglassnbsp\">3. Strength of Plexiglass <\/h2>\n\n\n<p>The strength of plexiglass does not lie in its thickness alone but in a list of factors, including its resistance to impact. Compared to normal glass, plexiglass can withstand a larger impact force before it breaks.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"500\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/3-12.jpg\" alt=\"The strength of plexiglass\" class=\"wp-image-9911\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/3-12.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/3-12-300x150.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/3-12-768x384.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08The strength of plexiglass\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"4-cutting-plexiglass-using-a-table-sawnbsp\">4. Cutting Plexiglass Using a Table Saw <\/h2>\n\n\n<p>Now that you know the basics, let&#8217;s get our hands dirty, shall we?<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"taking-precaution\">Taking Precaution<\/h3>\n\n\n<p>Safety comes first; therefore, you must wear protective gear before getting to work.&nbsp;<\/p>\n\n\n\n<p>First, make sure that you are capable of using a table saw. If you need help, read the manufacturer&#8217;s guide.&nbsp;<\/p>\n\n\n\n<p>Secondly, put on some safety glasses and a face shield to protect you from the shredded pieces of plastic that may project on your face.&nbsp;<\/p>\n\n\n\n<p>Lastly, put on a hearing protection device. Avoid wearing work gloves.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"999\" height=\"669\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/4-8.jpg\" alt=\"Protective gear\" class=\"wp-image-9910\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/4-8.jpg 999w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/4-8-300x201.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/4-8-768x514.jpg 768w\" sizes=\"(max-width: 999px) 100vw, 999px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\"> \uff08Protective gear\uff09&nbsp;<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"choosing-the-most-suitable-bladenbsp\">Choosing the Most Suitable Blade <\/h3>\n\n\n<p>The rule of thumb when picking blades is, &#8220;The harder the material, the more the teeth.&#8221; The logic is quite simple. More teeth produce higher friction, resulting in a finer cut. <\/p>\n\n\n\n<p>For example, when cutting a thick sheet of plexiglass, you will require a blade with many teeth to provide a clean and smooth cut. Fewer teeth are more effective for weaker materials, preventing the fragile material from chipping. <\/p>\n\n\n\n<p>The following are qualities of a good blade for cutting plexiglass:<\/p>\n\n\n\n<ul>\n<li><a href=\"https:\/\/en.wikipedia.org\/wiki\/Rake_angle#:~:text=Zero%20rake%3A%20A%20tool%20has,cutting%20edge%20at%20outer%20side.\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Zero-degree rake<\/a> (rake is the angle between the blade and its hub)&nbsp;<\/li>\n\n\n\n<li>uniform teeth in both size and spacing<\/li>\n\n\n\n<li>The blade should have steel material and the tips of carbide.<\/li>\n\n\n\n<li>We should have between 60 and 80 teeth.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"798\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/5-8.jpg\" alt=\"Use table drama cutting\" class=\"wp-image-9909\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/5-8.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/5-8-300x239.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/5-8-768x613.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08Different types of cutting blades\uff09&nbsp;<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"thickness-of-plexiglassnbsp\">Thickness of Plexiglass <\/h3>\n\n\n<p>Plexiglass has different thicknesses ranging from 1\/16 inch to 4 inches (1.6 to 101.6 mm). Use sheets over 1\/4 inch thick on a table saw because chipping often destroys anything below that thickness.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"measuring-the-size-you-want\">Measuring the Size You Want<\/h3>\n\n\n<p>Measure and transfer measurements to the plexiglass on the side with the protective film. Keep the protective film intact during cutting; only move it after installation.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"using-a-push-stick-push-block\">Using a push stick\/ push block<\/h3>\n\n\n<p>A push stick\/ push block is a safety device that prevents your fingers from being damaged by the table saw. In addition, it helps hold the material being cut steadily on the fence on both sides of the saw blade. <\/p>\n\n\n\n<p>Ex-exerting a downward force on the plexiglass prevents movement of the plexiglass as the table saw vibrates, which could cause a rough edge.&nbsp;<\/p>\n\n\n\n<p>You can either buy a commercially made one or make your own at home with a few <a href=\"https:\/\/en.m.wikipedia.org\/wiki\/Push_stick\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">instructions from the internet<\/a>.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/6-9.jpg\" alt=\"Use table drama cutting\" class=\"wp-image-9907\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/6-9.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/6-9-300x200.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/6-9-768x512.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08Use table drama cutting\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"5-the-technique-for-cuttingnbsp\">5. The Technique for Cutting <\/h2>\n\n\n<ol>\n<li>Install the <a href=\"https:\/\/www.nccuttingtools.com\/circular-saw-blade-size.html\" target=\"_blank\" rel=\"noreferrer noopener\">correct blade<\/a> on the table saw.&nbsp;<\/li>\n\n\n\n<li>Adjust the height of the blade to half an inch above the plexiglass.&nbsp;<\/li>\n\n\n\n<li>Place the plexiglass on the table (the side with the protective film facing down).&nbsp;<\/li>\n\n\n\n<li>Hold the sheet down by exerting pressure.<\/li>\n\n\n\n<li>Turn on the machine and move the sheet slowly at a feed rate of 3 in\/s to prevent chipping.&nbsp;<\/li>\n\n\n\n<li>Take regular breaks to ensure the machine cools down and prevents the melting of the plexiglass.<\/li>\n\n\n\n<li>When crosscutting (cutting against the grain), switch to the opposite end of the sheet after going halfway before cutting again to prevent chipping.&nbsp;<\/li>\n<\/ol>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"667\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/7-8.jpg\" alt=\"Cut with a circular saw\" class=\"wp-image-9906\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/7-8.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/7-8-300x200.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/7-8-768x512.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08Cut with a circular saw\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"6-alternative-ways-of-cutting-plexiglass\">6. Alternative ways of cutting plexiglass<\/h2>\n\n<h3 class=\"wp-block-heading\" id=\"using-a-utility-knifenbsp\">Using a Utility Knife <\/h3>\n\n\n<p>Pass a sharp knife several times (8\u201310) on the plexiglass along the lines you marked. Snap it along the line of weakness.&nbsp;<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"using-a-dremel-grinder-fitted-with-a-cutting-wheel\">Using a Dremel grinder fitted with a cutting wheel<\/h3>\n\n\n<p>This tool cuts plexiglass where a regular cut is needed.<\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"jigsaw\">Jigsaw<\/h3>\n\n\n<p>This tool allows different cuts: straight, irregular, and circular.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/8-7.jpg\" alt=\"Utility Knife\" class=\"wp-image-9905\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/8-7.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/8-7-300x300.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/8-7-150x150.jpg 150w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/8-7-768x768.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08Utility Knife\uff09<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"7-faqs\">7. FAQs<\/h2>\n\n\n<p><strong>Can a 1\/4-inch plexiglass be cut on a table saw?<\/strong><\/p>\n\n\n\n<p>It definitely can. 1\/4 inch of plexiglass is the lowest thickness that can safely pass through a table saw without chipping.<\/p>\n\n\n\n<p>You can also stack many sheets of plexiglass together to save cutting time.<\/p>\n\n\n\n<p><strong>How are the edges of plexiglass smoothened?<\/strong><\/p>\n\n\n\n<p>Use of sandpaper Begin with a rough-grit (100) sandpaper, then proceed to a finer one (200) to smooth the edges. Finally, finish with very fine (400)&nbsp; sandpaper for a polished finish.&nbsp;<\/p>\n\n\n\n<p>Skip this step if you intend to glue the pages.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"503\" src=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/9-6.jpg\" alt=\"Different grit sandpaper\" class=\"wp-image-9904\" srcset=\"https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/9-6.jpg 1000w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/9-6-300x151.jpg 300w, https:\/\/www.nccuttingtools.com\/wp-content\/uploads\/2023\/02\/9-6-768x386.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">\uff08Different grit sandpaper\uff09&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"in-summarynbsp\">In Summary <\/h2>\n\n\n<p>You can cut plexiglass on a table saw if you pick the correct blade. Confirm that it has a 1\/4 inch or more thickness when using a table saw. Thinner places can be cut using a utility knife or by hand. Now cut some plexiglass like a pro!<\/p>\n","protected":false},"excerpt":{"rendered":"<p> &#8230; <\/p>\n<p class=\"read-more-container\"><a title=\"Can you cut Plexiglass on a Table Saw? A Complete Beginner&#8217;s Guide\" class=\"read-more button\" href=\"https:\/\/www.nccuttingtools.com\/can-you-cut-plexiglass-on-a-table-saw.html#more-9903\" aria-label=\"More on Can you cut Plexiglass on a Table Saw? A Complete Beginner&#8217;s Guide\">Read more<\/a><\/p>\n","protected":false},"author":7,"featured_media":9940,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[27],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Can you cut Plexiglass on a Table Saw? 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