Grinding wheel diamond dresser is an essential tool in abrasive truing wheel and other tools we use in the diamond industry. However, these tools wear over time, which calls for the need to dress them so that they can function more effectively.
Despite the apparent importance of these tools, unfortunately, only a few understand how to dress the grinding wheels. In this article, we will have provided you with step-by-step guides on using a grinding wheels diamond dresser. Also, we included tips for dressing a diamond grinding wheels. Whether you are a first-timer or an experienced person, you will find useful tips.
Grinding wheel diamond dresser
Table of Contents
What are grinding wheel dressers?
Grinding wheels dressers are tools that you can use in trimming (dressing) grinding wheels surfaces to return them to their original shapes. Grinding wheels diamond dresser works in such a way that it exposes fresh grains for new actions.
Figure 1:A machine operator dressing a grinding wheel with dressing too
Four reasons to dress a grinding wheel
Maintaining the lifespan of tools is a critical behavior that all users of manufacturing tools must imbibe. Here are the reasons why it’s imperative to dress your grinding wheels:
1.Improved efficiency: Grinding wheel and other abrasive tools accumulate particles over time. It reduces their effectiveness. Dressing a grinding wheel means it can work more efficiently as it will renew its edges, exposing new surfaces for more concise grinding.
2.Increased Durability: Grinding wheel will cease functioning after continuous use. However, with proper maintenance, particularly, dressing, you can extend the lifespan.
3.Better Output: The process re-balances the wheel to a more concentric shape for better output.
4.Value for Money: It can be expensive to replace grinding wheels. With adequate dressing, you can get the best out of your grinding wheels for an extended period.
Step-by-step guides for dressing a grinding wheel
Dressing a grinding wheel, although a simple do-it-yourself project, requires some wits. It is because it can result in an accident with any carelessness. Here are some of the step-by-step guide to dress a grinding wheel:
Step 1: Inspect the grinding wheel visually
It’s vital to make sure that the grinding wheel dresser is in good working condition before you set to work. Check the wheel on the grinder to ensure that all parts are risk-free to the user. Also, see if the tool rest is in perfect position. Since wheels wear down after time, there’s a need to slide it close to the grinding wheel.
Figure 2: New grinding wheel for electric grinder
Step 2: Position the grinding wheel dresser on the wheel
Firmly secure the grinding wheels dresser on the wheel and ensure that it’s not shifting unnecessarily. Ideally, you should only leave a gap of 1/16 inch between the tool rest and the grinding wheels. Anything beyond that might leave space that can drive your hand between the gap and the grinding wheel during operation. If you notice that spacing is more than 1/16 inch, you might need to adjust the tool rest and the spark guard tool using a wrench or a spanner.
Step 3: Check for Wobble
Power on the grinder and turn it off quickly to see if it wobbles. A grinding wheel that wobbles side-to-side will require some shimming. Shimming is a way to balance the wheel and compensate for the wobbling. Alternatively, you can roll up the wheel using your hand. It will also detect any wobbling, although it might not produce a good enough result when you compare it to powering it on.
Step 4: Dress the wheel
Turn on the grinder. Place your grinding wheel diamond dresser on the tool rest, press it against the wheel with little pressure. Move the dresser back and forth as the wheel works on it. You might need to do this for a few seconds until the wheel feels rough to the touch. Note that dressers come with replaceable parts. You can get customized new parts from NC Cutting Tools if the current one wears out.
Figure 3: Electrical grinding machine at work in the service station
Following these procedures carefully will ensure that you have a risk-free dressing a grinding wheel experience.
As a guide, here is a video on how to dress a grinding wheel for improved truing:
How to dress a grinding wheel
7 Tips for Dressing a Diamond Grinding Wheel
Here are the seven tips for dressing a diamond grinding wheel:
1.Select the right dressing tool
Grinding wheels dresser comes in various types. These include dressing stick, star or disc dresser, and diamond dresser. However, we will focus on grinding wheel diamond dresser. It is due to its superior strength and versatility. Generally, diamond dressers come in two types depending on the number of diamonds they carry on their face. Type 1 has a single diamond, while the second type has multiple small diamonds on its broad surface.
Grinding wheels diamond dresser remains the hardest abrasive you can use for dressing the grinding wheel. They produce a desirable performance in comparison to other dressing tools. The good news about these tools is that you can always go for customization when selecting the dressing tool of your choice.
Figure 4: Single point diamond dressing tools for grinding wheel
With NC Cutting Tool custom-made diamond dresser, you can choose any specification depending on your project. Whether it’s a single point, multi-set clusters, or blade-specific type, NC Cutting Tools will design a diamond dresser with superior performances. It includes flawless rotation, higher frequency, and enhanced precision.
Figure 5:Diamond dressing for the high precision grinding process
2. Mount the dressing tool correctly
We cannot overemphasize the importance of setting up the grinder and dressing tool correctly. Ensure that the clamp rests firmly, and the wheel can rotate freely. Also, bridge the gap between the wheel and the tool rest. As a rule of thumb, 1/16 inch is perfect for preventing the dresser or user’s hand from slipping into tool rest and the moving wheel.
3.Step aside until the grinder reaches the maximum speed
Allow the grinder to speed up to the peak of its Revolution Per Minute (RPM) before you step before it. A flaw in the wheel can result in any parts such as the chip or the guard flying off. Keeping off will ensure that you are safe from any hazardous occurrences.
4.Reduce the vibration
A wobbling grinding wheels will wobble, which, in turn, will result in intense vibration. Also, firmly mount the dresser at the right angle of 10 -15 degrees.
5. Use safety gears
Safety is always a priority in any workshop operations. Ensure that you wear helmet and face shield to protect yourself against sparks and inhaling aluminum oxide or silicon carbide dust. However, wearing a hand glove is not advisable, and the wheel can easily catch glove during operation.
6. Avoid wearing loose-fitting garments
Loose-fitting dresses are a “NO” when it comes to dressing a grinding wheels. Long sleeves, jackets, and unbuttoned shirts are wears to avoid when working with grinding wheels diamond dressers. Even with grinding wheel dresser diamond with a long handle, these dresses can get caught between tool rest and the grinding wheels. Also, if you have long free-flowing hair, you might want to use a hair net to tuck it in.
7. Make coolant available
Grinding wheel diamond dresser and the grinder gives off lots of heat during use. You should keep coolant handy to reduce the temperature during overheating. In a situation where there is no coolant, allow the dresser to cool off during overheating to prevent it from early damages.
Frequently Asked Questions of Dressing a Grinding Wheel
Here are some of the questions we get often. Feel free to speak to our specialists if this article and our FAQ session doesn’t cover your queries.
1. How often should I dress a grinding wheel?
The frequency of dressing a grinding wheels largely depends on how often you use it. For commercial purposes, it’s ideal for dressing your grinding wheels any time you notice that the performance is not satisfactory enough. Also, avoid using soft materials with your grinding wheel; they clog easily and will require frequent dressing.
2. Are there differences between wheel dressing and wheel truing?
Although we use both terms interchangeably, there is a subtle difference between them in terms of purpose. While both operations eliminate particles from a grinding wheels, dressing is more synonymous with surface finish maintenance. In contrast, truing has to do with putting the grinding wheels back in form from excessive wear. You will need truing more for precision grinding.
Recap and Final Thought
Now that you are familiar with the tips for dressing a grinding wheels, you should have no problem getting the best result from your grinding wheels diamond dresser. And remember that NC Cutting Tools is the number one manufacturer of grinding wheels, cutting and grinding tools. With over 20 years’ experience, we are confident of supplying you with quality, uniquely customized tools at affordable prices. You can schedule a meeting with any of our specialists to get a free estimate on your projects.