It is difficult to separate noise from operation when using diamond saw blades. The standard uses include the cutting of stone, the cutting of concrete, the cutting of asphalt, the cutting of bricks, the cutting of marble, and the cutting of coal balls, glass, and ceramics – all of these things generate a high frequency of noise. In such cases, these become a nuisance to the blade users at the end of the day/work.
It is hard not to feel sympathy for workers who have to use these blades almost every day for long hours. Welfare should be equal for those who work.
So the question is this: how do you reduce the noise of a running saw blade? How do you help users of the blade have a comfortable use and still get maximum results while cutting? How do you get the best out of a quiet environment?
Table of Contents
- Chapter 1: The noise of the saw blade will have a negative impact
- Chapter 2: Medical tips： Noise-Induced Hearing Loss
- Chapter 3: Why You Need to Reduce The Noise From Your Blades
- Chapter 4: 10 Ways To Reduce The Operating Noise Of The Saw Blade
- Summary :
Chapter 1: The noise of the saw blade will have a negative impact
The objective of this guide is to provide practical answers to the constant questions asked by users of saw blades – how to reduce the noise of running saw blades.
The noise associated with diamond saw blades has many adverse effects on the users and the equipment.
1.1 The following are some of the negative impacts of the noise of the diamond saw blade.
- Lowering Efficiency
The noise that comes with the use of diamond saw blades reduces the efficiency of the work done. The ability or potential of the user to give maximum effort is compromised when the noise level reaches something like 115 dB. The result is lowered efficiency; this is the equivalent of wasting time and effort. You can’t afford to spend your time and effort now.
- Headaches
Many users complain of headaches caused by the noise from diamond saw blades. Many studies have determined the relationship between problems and noise from cutting tools.
Running saw blade noise is bad for everyone’s health. You have to get the proper care. You will encounter headaches from time to time because of the noise.
- Hearing Loss
There is a considerable possibility of partial loss of hearing if the noise continues for a long time. This sad and harsh reality is the fate of the users of diamond saw blades. Especially when there is no quick blocking of them
1.2 More Negative Effects of Noise from Running Blades
The adverse effects of noise from running saw blades are not limited to those above three – in fact, studies have shown that the noise has a negative correlation to performance on the site which then leads to decreased productivity.
Sometimes the neighbors will complain, and you may have one or two complaints; this is normal, not surprising, especially when they use these saw blades in adjacent neighborhoods. Many users are often forced to stop their work or devise other means of getting the job done without disturbing the community’s peace. The complaints made by those neighbors are not misplaced at all – it is their right to have quiet enjoyment, after all.
Noise is a common unavoidable menace in many work environments, especially those of the iron and steel industry and the construction industry. You can’t just do away with these jobs. But you need to minimize the noise level to a point where it doesn’t pose a severe threat. Why? The following are some of the negative impacts of noise on individuals involved (including you) in the use of saw blades.
Chapter 2: Medical tips： Noise-Induced Hearing Loss
Hearing loss induced by noise is gradually becoming a prevalent work disease affecting many countries worldwide without the exemption of the United States of America. According to a report published by the Environmental Protection Agency in 1981, The average daily occupational noise level of more than nine million Americans is above 85dB. This figure represents about 15% of the country’s working population at the time. Do you think that number has increased or decreased from nine million today? Let us paint a picture for you: that number (nine million) increased to 30 million in 1990. Imagine what the number would be in 2019!
Most of these people exposed to the noise work in the vast construction industry and stayed exposed to the noise for extended hours throughout the week all year.
https://en.wikipedia.org/wiki/Noise（Knowledge link for noise from Wikipedia）
Chapter 3: Why You Need to Reduce The Noise From Your Blades
There are usually several reasons why you will need to quieten or reduce the noise coming from your saw blades. Of course, the first reason is to protect your health and hearing senses. But there are other reasons why you may need to reduce the noise. Here are some reasons you need to quieten the noise of running saw blades.
1. Someone in your neighborhood has recently complained about your operation, and you need to take immediate action, especially when the Environmental Protection Agency (EPA) is breathing down your neck.
2. When it is among the tender of a document. The tender document that involves noise reduction deals with the preemptive mitigation of noise pollution before it happens. You can help solve potential problems with a well-planned bidding strategy.
The following are the benefits of tendering strategy:
- It would help you to think about everything through in advance – you will always be one step ahead of others.
- You can pre-empt complaints from neighbors before they are lodged.
- This would help you cut delays that can be costly logistics and economic.
Chapter 4: 10 Ways To Reduce The Operating Noise Of The Saw Blade
There are different ways to reduce the noise of running the saw blade. Combining one or two ways helps ensure that the users get minimum noise and maximum results; this will also guarantee effective use.
1. Maintenance of Saw Motor
Two reasons cause the noise – the vibration and friction of the saw motor. Although there is no way to eliminate, can reduce such a thing, this also goes for the wave of saw motors. Balance motors or motors with bad/poor quality bearings produce the most significant noise.
Lubrication of the bearings would help to reduce the wear on them as well as vibration. You must ensure that you get the right motor maintenance.
2. The Use of Noise Barriers
Noise Barriers provide solutions to the problem of noise arising from running blades. Noise barriers are also known as sonic curtains, noise blankets, noise mats, and other names (these three are the most popular). They incorporate sound barrier and noise absorption characteristics into their design techniques, allowing them to provide the proper barrier to the emission barrier. This means that the public would not be a part of the noise generated at the work site.
You can reduce noise to 26dB with the help of these noise blankets – which is more than enough to comply with EPA stipulations and remain active and productive. The portability of these noise barriers makes them even easier for you to use.
3. The use of a Vibration Dampener
The device reduces noise using a damper slot. Copper plugs can also work for this purpose. Adding vibration dampeners and noise-reducing collars would help with effective use and maximum results.
4. The Use of Acoustic Tents
This is another technology, like noise barriers, that helps reduce the noise level to the barest minimum. This incredibly sophisticated technology is easy to set up and accommodate in any work environment. It takes minutes to erect the tents, takes them down, and re-position them in other work areas. The portability of the acoustic canopies (also known as sonic tents) makes them extremely useful for reducing noise from running blades. You can get a level of noise as little as 15dB with these acoustic tents.
5. Number of Teeth in the Blade
Users should go for blades with more teeth, which would also come with smaller bullets. The smaller the gorge, the lower the contact or bite with the material – this would then reduce noise, which helps reduce the friction that produces the sound. You need to look at the number of teeth in a blade before making the purchase – you might have to do some further research.
7. choose the right saw blade
Choosing Saw Blades with the Least Possible Noise Output makes your job easier. There are new saw blades that give out low noise output without any loss in productivity and effectiveness, and this is the best choice for anyone looking to reduce the noise of running saw blades.
8. Keep the Blades as Wet as Safely Possible
It is best to keep the diamond blade wet during use. It also prevents the overheating of the blades and reduces the amount of harmful dust/particles from the cutting.
Dry saw blades should only be used when water is dangerous, Or should not add water.
9. Make Sure to Wear Hearing Protectors
Always wear hearing protectors whenever you are on-site or using this equipment. Do your bit to ensure the safety of your hearing senses.
10. Method of Cutting
Diamond saw blade noise levels and use relevant. When the users try to push the blade way too fast into the materials or try to take a massive chunk of the content at a time, they are liable to hear more noise. A smooth, even cut is preferable.
Summary :
Combining all these measures will ensure noise reduction without any loss in productivity. Your productivity can only increase if you keep to these measures. You, as an individual, have a responsibility to your environment to be responsible. Noise pollution has numerous adverse effects that can prove harmful – you would want to stay healthy and safe at all times. Start putting these measures into action if you haven’t been doing so.
You can contact us here, https://www.nccuttingtools.com/. Get the best saw blades with the least noise output possible here.
