It is difficult to separate noise from operation when it comes to using diamond saw blades. The standard uses include the cutting of stone, the cutting of concrete, and the cutting of asphalt, cutting of bricks, cutting of marble, as well as cutting of coal balls, glass , and ceramics – and all of these things generate a high frequency of the noise. In such cases, these end up becoming a nuisance to the users of the blade at the end of the day/work.
It is hard not to feel sympathy for workers that have to make use of these blades almost every single day for long hours. Welfare should be equal for those who work.
So the question is this: how do you reduce the noise of a running saw blade? How do you help users of the blade have a comfortable use and still get maximum results while cutting? How do you get the best out of a quiet environment?
Table of Contents
Chapter 1: The noise of the saw blade will have a negative impact
The objective of this guide is to provide practical answers to the constant questions asked by users of the saw blades – which is how to reduce the noise of running saw blade.
The noise associated with the use of diamond saw blade comes with a plethora of adverse effects on both the users and the equipment itself.
1.1 The following are some of the negative impacts of the noise of the diamond saw blade.
- Lowering Efficiency
The noise that comes with the use of diamond saw blades reduces the efficiency of the work done. The ability or potential of the user to give maximum effort is compromised when the noise level reaches something like 115dB. The result is lowered efficiency; this is the equivalent of wasting time and effort. You can’t afford to spend your time and effort now, can you?
Many users complain of headaches caused by the noise from diamond saw blades. Many pieces of research and studies have gone into determining the relationship between problems and noise from cutting tools.
Running saw blade noise is bad for everyone’s health. You have to get the proper care. You will encounter headaches from time to time because of the noise.
- Hearing Loss
There is a considerable possibility of partial loss of hearing if the noise continues for a long time. This sad and harsh reality is the fate of the users of diamond saw blades. Especially when there is no quick blocking of them
1.2 More Negative Effects of Noise from Running Blades
The adverse effects of noise from running saw blades are not limited to those above three – in fact, studies have shown that the noise has a negative correlation to performance on the site which then leads to decreased productivity.
Sometimes the neighbors will complain, you may have one or two complaints, this is normal, not surprising, especially when they make use of these saw blades in adjacent neighborhoods. Many users are often forced to stop their work totally or have to devise other means of getting the job done without disturbing the peace of the community. The complaints made by those neighbors are not misplaced at all – it is their right to have quiet enjoyment after all.
Noise, of course, is a common unavoidable menace that exists in a large number of the work environment, especially those of the iron and steel industry as well as the construction industry. You can’t just do away with these jobs. But you need to minimize the level of noise to a point where it doesn’t pose a severe threat. Why? The following are of some of the negative impacts of noise on individuals involved (including you) in the use of saw blades.
Chapter 2: Medical tips：Noise-Induced Hearing Loss
Hearing loss induced by noise is gradually becoming a prevalent work disease that is affecting so many countries around the world, without the exemption of the United States of America. According to a report published by the Environmental Protection Agency in the year 1981, The average daily occupational noise level of more than nine million Americans is higher than 85dB. This figure represents about 15% of all the working population of the country at the time. Do you think that number has increased or decreased from nine million today? Let us paint a picture for you: that number (nine million) has increased to 30 million in the year 1990. Imagine what the number would be in 2019!
Most of these people exposed to the noise work in the vast and construction industry and stayed exposed to the noise for extended hours throughout the week all year long.
https://en.wikipedia.org/wiki/Noise（Knowledge link for noise from Wikipedia）
Chapter 3: Why You Need to Reduce The Noise From Your Blades
There are usually several reasons why you will need to quieten or reduce the noise coming from your saw blades. Of course, the first reason is to protect your health and hearing senses. But there are other reasons why you may need to reduce the noise. Here are some of the reasons why you might urgently need to quieten the noise of running saw blades.
1. Someone in your neighbors has recently complained about your operation, and you need to take immediate action, especially when the Environmental Protection Agency (EPA) are breathing down your neck.
2. When it is among the tender of a document. The tender document that involves noise reduction deals with the preemptive mitigation of noise pollution before it happens. You can help solve potential problems with a well-planned bidding strategy.
The following are the benefits of tendering strategy:
- It would help you to think about everything through in advance – you will always be one step ahead of others.
- You can pre-empt complaints from neighbors before they are lodged.
- This would help you to cut delays that can be costly both to logistics and economically.
Chapter 4: 10 Ways To Reduce The Operating Noise Of The Saw Blade
There are different ways to reduce the noise of running the saw blade. The combination of one or two ways helps to ensure that the users get minimum noise and maximum results, this will also guarantee effective use.
1. Maintenance of Saw Motor
Two reasons are the cause of the noise – the vibration and friction of the saw motor. Although there is no way to eliminate, can reduce such a thing, this also goes for the wave of saw motors. Out of balance motor or motors with bad/poor quality bearings produce the most significant noise.
Lubrication of the bearings would help to reduce the wear on them as well as vibration. You must ensure that you get the right motor maintenance.
2. The Use of Noise Barriers
Noise Barriers provide solutions to the problem of noise arising from running blades. Noise barriers are also known as sonic curtains, noise blankets, noise mats as well as other names (these three are the most popular). They incorporate sound barrier and noise absorption characteristics into their design techniques – this allows them to provide the proper barrier to the emission barrier. What this means is that the public would not be a part of the noise generated at the site of work.
You can reduce noise to 26dB with the help of these noise blankets – which is more than enough to comply with EPA stipulations and remain active and productive. The portability of these noise barriers makes them even easier for you to use.
3. The use of Vibration Dampener
The device reduces noise using a damper slot. Copper plugs can also work for this purpose. The addition of vibration dampeners and noise-reducing collars would help to get effective use and maximum results.
4. The Use of Acoustic Tents
This another piece of technology like noise barriers that help to reduce the level of noise to the barest minimum. This incredibly sophisticated technology is easy to set up and easy to accommodate in any work environment. It takes a matter of minutes for you to erect the tents, take them down and as well re-position in other areas of the workplace. The portability of the acoustic canopies (they are also known as sonic tents) makes them extremely useful for the reduction of noise from running blades. You can get a level of noise as little as 15dB with these acoustic tents.
5. Number of Teeth in the Blade
Users should go for blades with more number of teeth which would also come with smaller bullets. The smaller the gorge, the lower the contact or bite with the material – this would then lead to a reduction in noise, this helps to reduce the friction that produces the sound. You need to take a look at the number of teeth in a blade before making the purchase – you might have to do some further research on that.
7. choose the right saw blade
Choose Saw Blades with the Least Possible Noise Output makes your job easier. There are new saw blades that give out low noise output without any loss in productivity and effectiveness, and this is the best choice for anyone looking to reduce the noise of running saw blades.
8. Keep the Blades as Wet as Safely Possible
It is best to keep the diamond blade wet during use. It also prevents the overheating of the blades as well as reducing the amount of harmful dust/particles from the cutting.
Dry saw blades should only be used in cases when water is dangerous, Or should not add water.
9. Make Sure to Wear a Hearing Protectors
Always wear hearing protectors whenever you are on site or anytime you are making use of this equipment. Do your bit to ensure the safety of your hearing senses.
10. Method of Cutting
Diamond saw blade noise levels and use relevant. When the users try to push the blade way too fast into the materials or try to take a massive chunk of the content at a time, they are liable to hear more noise. A smooth, even cut is preferable.
The combination of all these measures will ensure noise reduction. Without any loss in productivity. Your productivity can only increase if you keep to these measures. You, as an individual, have a responsibility to your environment to be responsible. Noise pollution comes with numerous adverse effects that can prove to be harmful – you would want to stay healthy and safe at all times. Start putting these measures into action if you haven’t been doing so.
You can contact us here, https://www.nccuttingtools.com/. Get the best saw blades with the least noise output possible here.