6 Competitive Edges on Custom Cutting Tools

Image of a colorful custom cutting blade
In a period where the various methods of customization have made more custom cutting tools in the market. Getting yours might be the push you need to deliver professional cutting results. Instead of cutting materials with poorly designed and efficient cutting tools, you can rather create custom cutting tools that will improve your cutting operations. By improving your cutting, you increase your speed, safety, and consistency while also ensuring minimal waste reduction. Let’s find out the six competitive edges that working with a custom cutting tool will guarantee you.
Image of a colorful custom cutting blade

6 Competitive Edges on Custom Cutting Tools

The real cost of choosing custom cutting tools over standard cutting tools is that time is money, and its competitive edges translate into satisfaction. The only edge the standard cutting tools have over the custom made is that the time of delivery is lesser, and it is explainable. It is because custom cutting tools undergo processing as they are application-specific cutting tools. The cutting tool manufacturer requires time to sort out information on the materials that will put to use for the production of the custom cutting tools. They understand your demand and determine if a solution is possible. After supplying you the custom cutting tools you desire, it will provide you with the six competitive edges you will be reading below;

1. Improved Cutting Accuracy:

When you need to produce more accurate and precise results during cutting, custom cutting tools are your best bet. It is because the cutting tool manufacturer designs explicitly it for your unique cutting process. Upon the addition of special tool coatings, these custom cutting tools can perform better in your working environment.  For instance, a custom cutting tool could likely not build-up material on its surface. It is because its coating has reduced its adhesive properties. Unlike the standard cutting tool whose applications cause too much heat on the blade, the coating put to use in custom cutting tools for lubrication.

Better and improved cutting accuracy offers a better result, which ultimately leads to a reduction in material waste and a job well done. It is because the cutting tools undergo customization for accurate cuts by the cutting tool manufacturer.

An accurate cut by a cutting tool

2. High Cutting Efficiency:

Since the cutting tool manufacturer customizes cutting tool will edge preparation and coating specific to the material you want to cut. It allows the cutting tool to perform to its full potential because its efficiency has improved upon coating, unlike generic standard cutting tools. The high cutting efficiency provided by the custom cutting tools ensures a reduction of your cutting cost. Overall, a custom cutting tool will save you a significant amount of money because there’s a reduction in cost per part. Custom cutting tools from cutting tool manufacturers made to match consumer’s needs by providing a high cutting efficiency, which reduces energy use and the amount of labor time necessary. By reducing cutting cost, it can lead to a greater profit margin than the one gotten from standard cutting tools. The design of the custom cutting tools is one that offers high cutting efficiency as one of its edges over standard cutting tools. Custom cutting tools reduce your workload efficiently in several ways, which provide you with a sense of comfort, increase your work speed, output, among others.

 

3. Adjustable According to Cutting Material:

Custom cutting tools production by cutting tools manufacturers by adjusting their depths to meet your requirements. Unlike standard cutting tools where they are for particular materials, customizing cutting tools allows you to adjust them to a certain depth just according to the material you will be cutting. You can adjust the kerf to be either thin or full. The thinner the kerf, the lesser the material waste incur while cutting. You can also adjust the pitch, which is the distance between two adjacent teeth tops. The lower the pitch, the more suitable the cutting tool is for cutting low depth or thin wall materials. The custom cutting tools are adjustable to ensure that they are sharp enough to cut the particular material. The custom cutting tools are adjustable to maximize their potentials. Customizing your cutting tool enables it to avoid excess friction, cut cleanly, and endow less stress to the tool. With a custom cutting tool manufacturer, all the cutting tools’ properties are adjustable to your taste and standard. Other adjustments you can make to a cutting tool include the toughness, wear resistance, thermal conductivity. All of these contribute to ideal custom cutting tools for cutting specific materials.

Image of a man adjusting a cutting tool

4. Extend the Service Life:

When you request a custom cutting tool, cutting tool manufacturers ensure that they provide you a custom cutting tool that is specific to the material you are cutting. Since they are more suitable for your use, unnecessary blade consumption does not happen, thereby increasing the life span of your custom cutting tools than standard cutting tools. Your cutting tools last longer because of the cutting tool manufacturer design the cutting tools for your parts and to your standard. Unlike standard cutting tools, they will break down less frequently, and you do not need to replace them often. The coating on custom cutting tools makes them undergo minimal stress during cutting, therefore leading to an extension in life span and also increasing the cutting life. Also, because you are cutting a material that well adapted to the custom cutting tool, unnecessary chipping of the cutting tool is minimal or does not happen at all.

 

5. Controls the Cutting Level: 

With the ability to customize cutting tools teeth, gullet, hook angle, kerf, and other technical tidbits, you have better control of the cutting level of your cutting tools. Once you know the type of saw you are going to use your cutting tools on and you know the particular materials you will be cutting can’t work well with a standard cutting tool, you need to get a custom blade for it. First, you can choose the number of teeth you want according to how smooth you want your cut. More teeth ensure you get a smooth cut, fewer teeth mean you want to remove more materials. You can also customize the cutting tool gullet. Directing the cutting tool manufacturer to customize a cutting tool with a wider gullet means you want a bigger chip of material cutting level. You can also customize the cutting tool shape of teeth to optimize its performance. You can decide to have the cutting tool manufacturer customize the tooth shape to be flat top, which enhances ripping. Alternative top Bevel, which enhances crosscutting. You can also customize the hook angle, which speaks about the tooth angle concerning the centerline of the cutting tool. A positive hook angle means your cutting tool has its teeth lean forward to a set degree while the negative hook angle means the cutting tool is the blade rotation direction.

Image showing a cutting tool teeth number, teeth type, hook angle. 

6. Saves Cost and Time: 

Two of the competitive edges of custom cutting tools allow you to save cost and time in your cutting processes. High cutting accuracy ensures that you cut with minimal material waste and errors. High efficiency also makes the custom cutting tools flexible and resistant to breaking under pressure due to coating. Less braking means less spending on a replacement. Getting pricing information for custom cutting tools might take some time due to the review done by the cutting tool manufacturer, but the long term cost saving is worth more than is obvious. Working with a custom cutting tool increases your work speed and ensures you do more work within a short period. Comparing the work speed, you get while cutting with a standard cutting tool to a custom cutting tool, you will eventually be happy that you went for the more speedy cutting tool because it allows you to achieve more in lesser time. Some custom cutting tools have a combination of two or more cutting tools. It reduces the number of cutting tool changes that consumes your time.

 

Conclusion

Creating custom cutting tools may look like an extensive procedure, but with a high-level experience cutting tool manufacturer, it is fairly easy. It would help if you had the custom cutting tools because they help you achieve your different needs because of their competitive edges, which are an advantage over standard cutting tools.

NCcuttingTools has enough experience to work with you and create a sample of your custom cutting tools, which are deliverable to you in any volume you require within your desired timeframe. Our focus is to use advanced technology to provide the most scientific solution and the best service for our customers. Are you requesting for our services? You can contact us at https://www.nccuttingtools.com/.

7 Suggestions for Table Saw Blades from Experienced Engineers

A close up on a circular saw blade
Do you have little or no experience in operating table saw blades? These are powerful tool pieces that can help you cut wood and other materials of various sizes. If you want to maximize their potential, it is crucial to find the most suitable table saw blade for your tool. Take a look at the guide that will help you to pick a suitable tool and blade for your upcoming projects!
A close up on a circular saw blade

Chapter 1. Pick Between Maximum Power and Portability

A cutting table saw

Start by choosing the desired table saw. You can pick between the following three types:

  • Stationary
  • Portable
  • Hybrid

Your requirements are the primary concern when deciding on the saw you need. Do you need a saw to use in your workshop? Would you like to cut big and heavy wood chunks? Or would you like to carry the saw around the house or to other locations to do some cutting work?

Stationary table saws are the most advanced tools in this category. They can handle complex projects and cut demanding wood applications. The biggest advantage of stationary saws is power, which enables them to tackle challenging projects. However, their downside is a lack of mobility. Since they are big and heavy, it not recommended to move them often.

Portable table saws have mobility as one of their key features. You can easily move them around the garage, or take them from one job site to another. That is because portable saws are light and compact-sized. However, that also means you can’t use them for large applications since you can’t get the desired precision. If necessary, you can build a large extension table, but the power of the saw is still limiting, which is why you should steer clear of demanding projects with this unit.

You can also choose hybrid table saws, which are a mixture of stationary and portable tools. You can mount these to a stand with wheels. These tools are bigger than portable saws, and they can cut fairly large materials. Additionally, wheels make it simple to move them around your garage, which allows easy use and storage.

It is interesting to note that you can also make DIY table saws. Although they can come in handy for simple projects, a professional-grade saw is usually a better and safer choice.

Chapter 2. How Much Table Space Do You Need?

A table saw with a large table space available

The power of the saw is important, as well as the blade’s compatibility and capability. However, the critical thing to decide the size of the cutting material your tool can handle is tablespace.

Each table saw comes with a working surface of certain dimensions. It is your task to pick the measurements that will suit projects you are working on frequently. For example, a small saw might have a working surface no larger than 19 x 22 inches. The average size of your tablespace should be around 24 x 22 inches. If you go with that size, you will be able to handle most materials out there, and ensure decent precision while working.

However, if you need the ultimate versatility, how about getting large stationery saw with a table that measures 27 x 22 inches, or more? If you add an extension table, the size of your working surface can increase to 65 inches.

Extension tables bought separately, but they are an accessory you might need to work with, particularly large materials. If you are a serious woodworker, you might want to cut large wood pieces occasionally. That is where extension tables come into play. If you don’t purchase an extension right away, choose a tool that allows you to install one later.

You don’t have to be an expert to install an additional table for your saw. The process shouldn’t take more than a couple of minutes, and you get a generous amount of new space. These extensions are removable, which makes them even more convenient. The only thing to ensure is that you have enough space available to place all components of your tool.

Chapter 3. Consider Rip Capacity and Cutting Depth Requirements

A table saw blade close up

When choosing a table saw and a suitable blade, it is important to consider its ripping capacity and cutting depth. If you want to rip a board, that means you are cutting it along the wood’s grain. It is a very important feature when choosing a blade because it determined by the distance between the fence and the blade. The larger the distance, the bigger the ripping capacity of your tool.

However, you might be wondering what ripping capacity you will need when using a table saw. As usual, that depends on your upcoming projects. For example, if you primarily cut wide boards or plywood, it might be wise to choose at least 24 inches of the ripping capacity. But if you only work with compact-sized materials, you can go with a more modest capacity than that.

When choosing a table saw blade, pay attention to the specifics. The manufacturers might offer two different capacities based on the blade’s side. However, this is a marketing strategy for those that are not experts for these tools. In reality, the ripping capacity is usually bigger on the right side of the blade due to the way the saw constructed.

Another thing to consider is the cutting depth you need to make with the blade. The depth also depends on the material you plan to cut. The industry experts consider a 10-inch blade to be a standard size. That blade can handle cuts up to three inches deep. If you go with a 12-inch blade, you increase cutting depth to about four inches.

The depth also depends on the way the tool constructed. For example, the rising mechanism might affect the rising capability of the blade, which influences the cutting depth. The good news is that manufacturers usually apply the design that maximizes the performance of their tools.

The experts also suggest that dust can decrease cutting depth. If you let the dust collect on the rising mechanism, your cutting depth will decrease, and you won’t be able to cut as deep as before. Fortunately, you can resolve this problem by cleaning the dust collected in the mechanism. Experienced engineers advise cleaning the tool regularly, as that can be crucial for your safety.

Chapter 4. Always Make Sure Blade and Saw Are Compatible

A table saw in a workshop

We already mentioned that the standard table saw blade size is ten inches. That is the size consumers most frequently use with their DIY and professional tools. However, you will also find a table saw blades in other common sizes, including eight, 12, and 14 inches.

The important thing to note is that the saw blade must be compatible with your tool. Take a look at your saw’s maximum blade capacity, and make sure to stay within that specified size. For example, if you have a ten-inch saw, you cannot fit blades bigger than ten inches, which means a 14-inch blade won’t fit. However, you can use smaller blades than the specified capacity. That is why an eight-inch blade will fit in a ten-inch saw.

If you own both table and miter saws, the good news is that you can change the blades between these two tools. That way, you get increased versatility from both tools and save some money in the process.

Another consideration for your table saw is their electrical capacity. The majority of tools works by utilizing 10 to 15amps of power. 15amps is the most frequent choice because amperages lower than that might have problems cutting any materials larger than two by four inches in size. Finally, you should also consider the voltage and make sure it is suitable for the electrical sockets installed in your location.

Chapter 5. Do You Need a Dado Blade and a Fence?

Miter fence on a table saw

Have you ever used a dado blade? It is a specialized saw blade that you can utilize to cut grooves into the cutting material. The manufacturers stack different blade types together to design a dado. The process is similar to making a sandwich, which means that more components equal a wider groove during the cutting process.

The crucial thing to note is that not all saws support dado blades. The saw must offer a suitable width for the desired cut. Although it depends on the unit, it would be wise to find a saw with a 0.5-inch cutting width or larger.

The next thing to consider is whether you need a fence. According to experts, reliable fences make your cutting jobs a lot easier, which is why you should consider using them. If your saw didn’t come with a fence, you could find an upgrade on the market.

The crucial thing to consider is the alignment of your fence. It will affect cutting accuracy, which is your primary reason for using this accessory. That is why it is crucial to align the blade and the fence properly to maximize their performance.

Installing the fence shouldn’t be a demanding process. The simplest fences go on the back or front of the tool, and use a knob or handle to place the fence into position. However, if you are looking for easy setup and maximum accuracy, the experts suggest using a T-slot fence. Make sure to choose a tool with steel components to secure optimal stability and sturdiness.

Chapter 6. The Importance of Safety

A human hand in a dangerous position close to a table saw blade

A table saw blade is sharp, which can lead to injuries while operating. That is why all the necessary precautions to stay safe when working with these tools.

We will discuss two features the experts believe to be crucial in the safety department, and these are:

  • Blade guard
  • Riving knife

You should use the guard whenever you are operating. The guard’s task is to protect you from any injuries that might happen because of a lack of attention. For example, you might accidentally touch a spinning blade with your fingers or hands, and a split second is enough for a severe injury.

Although experienced engineers do not advise removing the blade guard, you might consider doing it to cut large wood pieces. However, the ease of removal will depend on the tool. Older models of table saws make removal tricky, which is why you might not detach it in the first place.

However, new saws allow you to remove and reconnect blade guards effortlessly. The manufacturers did this because most users threw away the guard after removing it, instead of reconnecting it once they finish cutting large wood. That is why they believed allowing easy (re)attachment is the right way to design a blade guard.

As for the riving knife, the critical thing to pinpoint is that it won’t do any cutting. The task of this safety component is to place behind the blade. When cutting the material with the blade, the task of the knife is to push apart the cut pieces. Thanks to that, you can maintain accuracy and precision, but it will also minimize kickbacks.

If a kickback happens, the wood will be thrown back at you, and that can lead to injuries. You can’t predict a kickback, which is why it is crucial to do everything to minimize the chances of it happening.

Chapter 7. How Do You Plan to Collect the Dust?

A sawdust close up

We discussed how dust collection in the rising mechanism might affect the capability of the table saw blades. However, it is not only about performance, but also your health. The scientists revealed that sawdust could lead to breathing and other nasal and long issues. That is particularly true if you exposed to sawdust for a long time.

That is why it is important to optimize dust collection for your tool. The simplest way might be using a shop vacuum that you would connect to your tool. Additionally, consider cutting outdoors as that will reduce the number of particles flying around and getting into your organism.

Final Thoughts

The performance of a table saw blade largely depends on its compatibility with the tool. It is important to choose a blade that will fit your saw because that is the right way to maximize its performance. Additionally, you should consider your upcoming project, and the size of the material you plan to cut. Based on that, you can choose a table saw blade size properly, and ensure that you get the desired accuracy and quickness when working with the tool.

If you are looking for a high-quality Table Saw Blades, be sure to check out what NCCuttingtools has to offer. This customizable mass sales manufacturer has years of experience and is capable of designing blades that will meet and exceed your expectations.

10 Things You Should Consider When Choosing Saw Blade Manufacturers

Customers looking at a saw blade display

The saw blades you buy are crucial to the success and efficient operation of your cutting/grinding tasks. So it is essential for you to choose a saw blade manufacturer(s) that can efficiently, price effectively, and reliably produce the saw blades you need. By now, after several online research and store visits, you know there are numerous saw blade manufacturers to choose from, hence, making the task of selecting from them challenging. You aim to find a manufacturer who can provide you a saw blade that will successfully direct an idea to finished product with utmost precision, accuracy, speed, and overall performance. As many saw blade professionals can testify, choosing a saw blade manufacturer can make or break your project’s success. So you need to find a balance that falls between choosing a saw blade manufacturer that will create quality products, handles logistics such as minimum volume order, timeline, and shipping well.

So here are the few things you should consider when you are choosing a saw blade manufacturer that will add value to your works.

Customers looking at a saw blade display

1.Manufacturer Background and History:

This factor might seem minor, but with the various manufacturers we have around, do you have enough information about the manufacturer you are choosing their saw blades? Do you know how long they have been around and how much success they have enjoyed? In an era where there is so much content online, you can do yourself a lot of good by going further to research the manufacturer. Check if they are a veteran in the industry or they have just been around for a while. Read about their history and the caliber of industries and professionals that use their saw blades. Seek customer testimonials and references.

2.Manufacturer Certification:

A manufacturer’s certification offers extra insight into how qualified the manufacturer is. Before gaining certification, a third party has gone through the stress of verifying that the saw blade manufacturer complies with standards and other requirements. Before settling for a saw blade manufacturer, make sure they comply and are capable of complying with all the standards that apply to their products, both local and federal. Choosing saw blade manufacturers with years of experience could guarantee this. The more balanced a saw blade manufacturer is, the better your results. One of the most important certifications a saw blade manufacturer can have is the ISO certification.

Example of an ISO certification

3.Product Quality and Product Testing:

To choose a saw blade manufacturer, you need to determine the kind of product they offer. Determine if they can provide you the exact product specifications you need. Choose a manufacturer that specializes only in saw blades. It ensures that they give it the best of their time to produce quality saw blades. Quality goes beyond producing efficient saw blades and also following certification and standards but also how the saw blades are properly packed, correctly labeled, and having good marketing materials.

After manufacturing the saw blades, the manufacturer must have processes in place to test the quality and safety of the products. Determine if they only have in-house testing, or they also carry out external testing. Determine the level and experience of those who do the testing.

An Image illustrating product quality over quantity

4.Market Experience, Presence, and Support:

A good saw blade manufacturer has sufficient expertise in the saw blade manufacturing industry. The company knows the overall market structure and understands trends. It enables hin to manufacture state-of-the-art saw blades that are durable and reliable. Also, a saw blade manufacturer should know how to represent their brand, offer information and contributions to their customer’s success. The manufacturer should have information about their saw blades that goes beyond basic description. It should include how to use and images of the saw blade. The more open a saw blade manufacturer is about their saw blades, the less they hide things from you about their saw blades.

5.Price:

Price consideration for choosing a saw blade manufacturer isn’t a top-rated factor, but it is crucial. Cheap saw blade manufacturer might seem attractive, but it should be a minor determinant in your selection. It is best if you consider the balance between cost and quality. You need to assess the qualitative data as well as the quantitative one. This assessment includes the reputation of the saw blade manufacturer, their uniqueness when in comparison with other saw blade manufacturers. It is advisable to stick with a saw blade manufacturer whose supply chains are popular for being safe, durable, efficient, and of a high standard.

6.Uniqueness and Transparency:

This is where you get into the tiny details of the saw blade manufacturer: the features it has, the help it offers. Everything that gives it an advantage over other saw blade manufacturers. Moving from the tiny details, you might find out that what makes it unique is its “human element.” How easy it is to communicate with them. When you contact the saw blade manufacturer, do they provide you with all the information you seek? In an age where you can uncover anything about a manufacturer, you need to seek transparency. The saw blade manufacturer should be able and willing to supply solutions to your issues. You need to understand that the success you achieve with the saw blades depends on the diligence of others.

7.Good Customer Services: 

Apparently, no one likes to receive automatic responses. However, when you reach out to the saw blade manufacturer, how fast do they reply to you? Do they speak a language you understand? This factor is really important when choosing a saw blade manufacturer. Choose the one that hires real humans and not bots to respond to you when you need their assistance or an answer to a question bothering you. However, the people hired should have extensive knowledge about the saw blades you are asking questions about, and they should give an accurate answer. If a saw blade manufacturer does this, you should go for it.

A salesperson showing a chainsaw to a customer

8.Time and Ease of Shipping:

How easy and fast a saw blade manufacturer can get your saw blade orders to you is important when considering a saw blade manufacturer to choose. The saw blade manufacturer should be able to provide you with a clear shipping plan and a reasonable timetable. Your cutting task(s) can’t be successful if the saw blades are not available to you, so you must be able to comprehend how the saw blade manufacturer will get your saw blade orders to you when you need them. It should also have an easy return protocol which allows you to return saw blades that do not match your specifications.

Shipping cargoes on water

9.Production Volume and Production Facilities:

When choosing a saw blade manufacturer, you must be sure it has the capability of providing your desired quantities. Gather information about the minimum and maximum quantities of the manufacturer, determine if they can produce and deliver within your timeframe. Conduct a proper investigation about how many facilities the saw blade manufacturer has and where each location is. A saw blade manufacturer with multiple production facilities/location means there is a higher chance one of the locations is closest to you. Choosing a saw blade manufacturer with manufacturing facilities close to your location minimizes time for shipping and shipping costs.

Production facility of a manufacturer

10.Consider China:

There is no doubt that China is the main manufacturing base for the world economy. They manufacture an abundant amount of stuff daily. A saw blade Chinese manufacturer can provide you satisfaction in terms of cost and productivity. It includes low and high production volume, deliverable just the way you want it. Choosing a saw blade manufacturer from China enables you to enjoy the vast labor force that exists there, as well as labor conditions that are friendly to different types of clients (beginners to professionals) in comparison to the United States. You also get to enjoy access to numerous benefits that you are not responsible for the cost.

Made in China template design
Choosing the right saw blade manufacturer would make a huge difference to any tasks you are doing. Getting quality saw blades within your budget and within your timeframe will set your projects apart.

Conclusion

The ultimate goal of searching for a saw blade manufacturer is to secure the highest quality for a reasonable price. Hence, if you are in the market for a reliable saw blade manufacturer, check for the above factors. Check different manufacturers, narrow your search down to these factors. While comparing saw blade manufacturers, look at their history, certification, logistics plan, location, customer services.

Remember that choosing the right saw blade manufacturer would make a huge difference in your project.

Nccuttingtools is a Chinese saw blade manufacturer that has a proven record of manufacturing and customizing saw blades while complying with certification and market standards. Try us today to take advantage of our experience, history, and results as we strive to meet your expectations with our saw blades.

6 Points to Keep in Mind When Choosing Diamond Saw Blades

Diamond saw blade

Diamond saw blades are extremely versatile pieces that can help to expand the range of cutting applications significantly. However, if you want the most out of your blade, it is important to pick one that meets your expectations.

Choosing a diamond blade is not an easy task. That is why we prepared a guide that will tell you everything you need to know about these tools. By the end of the article, you will know how to pick a diamond blade and use it the right way.

Diamond saw blade

1. What Are the Main Components of Diamond Blades?

Diamond cutting discs

If you grab and observe a diamond blade, you will find that it has four components:

  • Diamond crystals – although they have the name diamond in them, these crystals are primarily synthetic. You will rarely find a natural version because of the price. The reason for using diamond crystals is that it is easy to adjust the desired size and shape. The fact that the manufacturers can design synthetic crystals allows adjusting them to particular applications.
  • Metal bond – you will find that the metal bond holds the diamond crystals in their position. It is a mix of different metals that might affect the exposure rate of the crystals. If you go with a soft bond, you will enhance diamond erosion, which makes this option suitable for cured concrete, granite, and other hard materials. On the other hand, there won’t be as much erosion with a hard metal bond, and that option is suitable for asphalt, green concrete, and applications that are softer than the ones mentioned above.
  • Diamond edge – after shaping and heating the metal bond and crystals, the manufacturer attaches them to the core of the blade. The edge of the core might have serrated, continuous, and segmented rim configuration. You should choose them based on the desired application. Regardless of your choice, the edge should be wider than the core to ensure the optimal function of the blade.
  • Steel core – the core itself usually made of steel that treated with heat. You will also notice the tension that secures a proper blade turning course on the arbor hole positioned in the component. The core has the task of reducing stress and optimizing performance, especially when cutting dense materials.

2. How Does a Diamond Saw Blade Work?

Diamond cutting discs

If you used standard metal saw blades, you might be surprised with their diamond alternatives. These blades of different work, because there is no actual cutting. Although everyone uses that term, these blades grind the material.

Have you ever seen a diamond blade? You could easily explain its construction – a core that has diamond particles around it, and something that keeps everything in place. The specifics of this blade lie in the diamond particles. They can scratch things, and that is the characteristic you utilize when using them.

Imagine that you need to cut a stone piece. As you do the “cutting” with a diamond blade, each of the diamond components spins and scratches the material. Since the blade is capable of making a huge number of rotations per second, that results in millions of scratches that make the tool go through the stone ultimately. Thanks to that “scratching,” you split a single stone piece. However, you didn’t do any actual cutting. Instead, you used diamond particles to grind through the material.

And here is another great piece of news – not all diamond blades have sharp teeth. That decreases the risk of cutting yourself during the process, but you still need to be careful when using these components.

As you can see, the working process of a diamond saw blade is simple. Despite that, the product is very versatile, and you can use it on a wide variety of applications.

3. What Do Diamond Saw Blades Cut?

Diamond industrial saw blade with grooves

Diamond saw blades take the versatility of a cutting blade to an entirely new level. They are incredibly capable of cutting various applications. However, their primary focus is on materials that are particularly hard and think.

You know that standard saw blades are capable of cutting plastic, wood, and even metal. But what if they come across concrete or marble? The chances are these blades would break if you try to cut extremely hard applications. That is why diamond units designed as a substitute that can handle exceptional material hardness. It is what justifies the higher price of diamond saw blades compared to other types.

Diamonds to be among the hardest materials out there, which is why it can “scratch” any other material. That is what makes it suitable for an extensive range of applications.

Here are only some materials that diamond blades can cut:

  • Marble
  • Concrete, including reinforced concrete
  • Stones like slate and granite
  • Ceramic and porcelain
  • Glass

You can also cut brick, pavers and tiles made of the materials mentioned above, and any other hard applications. If you stand a chance against a material that has exceptional hardness, it will be with a diamond saw blade.

The cutting potential of a blade will depend on the rim you choose. We already mentioned that you could choose between three available rims, and these are their specifics:

  • Segmented rim – if you can’t use water or another coolant, consider using a segmented rim as it has impressive resistance to overheating. These blades should have at least ten, and usually no more than 14 segments. A deep grove is noticeable between the sections, which are present to improve heat dissipation. You can use these blades on bricks and concrete, but don’t hope to get a particularly clean cut. Avoid using segmented rim on tile, or you might ruin the material.
  • Turbo rim – although you will notice the difference in appearance compared to the segmented rim, the truth is that these two blades are quite similar. You will also find sections and holes that improve heat dissipation. However, turbo rim is suitable for both dry and wet cutting. The sections remind of a turbofan, and air going over the blade is what keeps the blade cool. You can use a turbo rim for limestone, brick, and concrete. It is capable of making clean cuts.
  • Continuous rim – this type of blade is suitable for wet cutting. Since it doesn’t have admirable heat dissipation, you should use a coolant when working with a continuous rim. You will recognize these blades for their flatness. It can deliver a clean cut and is versatile and capable of cutting ceramic, porcelain, granite, marble, etc. It is worth noting that this is not the fastest type of diamond saw blade out there.

4. Pick Between Wet and Dry Cutting

Wet cutting exampleAs the name suggests, wet cutting will require using water as part of the cooling process. That might make dry cutting a logical option since it won’t leave any mess behind. Additionally, you do not have to consider water supply, which eliminates the need for using hoses and tanks. If it is imperative to keep the application and working space dry, this cutting type is the most suitable option. However, that doesn’t mean dry cutting is always the best choice.

If you expect high heat during the cutting process, using water to decrease the heat is imperative to avoid sparks and other issues. Additionally, you will reduce dust and other waste from compromising your work, and the cleaning process should be easier. The problem is that you will have to go outside for wet cutting as it is unsuitable for indoors.

Dry cutting might be a better choice if you are looking for a clean and crisp cut, such as a decorative concrete pattern. As for wet cutting, you can use it for deeper cuts, but here is one thing to note. Never use a wet blade for a dry cutting process, although you might use a dry blade for wet cutting.

5. How to Maximize the Lifespan of a Diamond Saw Blade

A diamond saw cuts masonryDiamond blades are pricier than their standard counterparts. But regardless of the cost, you want to make the most out of every tool you have. Maintenance is important to maximize the longevity of your diamond saw blade.

Here are some tips to consider to improve the lifespan of your unit:

  • Check your equipment before using it – Make sure that everything is connected correctly is very important before you start using a diamond saw blade. The blade should not have any damages or cracks, and you should also inspect its sharpness. It is possible to sharpen the blade, but if there are damages or cracks, that deems them unusable. Don’t forget to check the rest of the tool, too.
  • Is the blade locked into place? – It is particularly important to pay attention if you attached the blade to the saw properly. Depending on the tool, you will need to fasten it or use the locking mechanism to hold it into place.
  • Pick a suitable blade – If you want to maximize the longevity of a cutting blade, it is imperative to use it only for suitable applications. That means you should always use the right diamond blade for the specific material you are cutting. Using a blade on wrong applications might shorten its lifespan and lead to damaging and cracking.
  • No overheating allowed – the easiest way to damage a diamond saw blade is to overheat it. Not only that can destroy your blade and equipment, but it is also dangerous to you. That is why you should prevent overheating. You can do that by using a coolant like water, which the system would pour over the blade during the cutting process. Additionally, make sure to take breaks to allow the blade to cool down.

6. Safety Tips When Using a Diamond Saw Blade

Man grinding with safety goggles onIf you are using saws equipped with blades, safety should be your primary concern. You don’t want anything to go wrong because that might mean serious equipment damage and potential injuries with severe consequences.

Here is how to maximize safety when using a diamond saw blade:

  • Always wear adequate safety equipment – there will be particles everywhere, so make sure to wear safety goggles. Additionally, you also need headgear, footwear, and other accessories. You should also consider respiratory equipment if you expect a lot of dust flying around.
  • Each blade is specific – that is why you should always read the instructions provided by the manufacturer. The manual contains information on suitable applications and other details related to that particular tool. It is imperative to follow the instructions to maintain the maximum safety level.
  • Never used damaged blades – we already mentioned you should check the state of the blade and the tool before you start using it. If there are any cracks or damages, never use the blade. Not only might you destroy the application and the desired cut, but that is highly unsafe for the operator.
  • Make sure you are not in direct line with the blade. From the moment you start using the tool, ensure to steer clear of the blade’s way. Additionally, don’t experiment with using the blade’s sides to grind the materials.
  • Never let the blade go – you must keep the saw safe in your hand while operating. However, don’t use excessive force on the material because you might cause damage or overheat.
  • Take breaks during the dry cutting process – friction creates heat, and too much heat causes damage. If you don’t use a coolant, take breaks to let the blade cool down.

Final Thoughts

Ultimately, diamond saw blades are a beneficial piece of equipment perfect for handling hard materials. If you need to cut a tough application, such as concrete or marble, these are the blades you can count on at any time.

However, it is important to pick the right blade for the job. You can choose between various types of diamond saw blades, and you also need to consider other specifics of the equipment. Additionally, don’t forget safety and maintenance to maximize the longevity of your blade and make it a worthwhile long-term investment.

If you are looking for diamond saw blades of professional quality, you can buy them from NCCuttingTools. This customizable mass sales manufacturer specializes in designing reliable and durable diamond blades with quality that will exceed your expectations

8 Kinds of Circular Saw Blades Worth Buying in 2020

Metal Circular Saw Blade on a Wooden Background

Circular saws Blade are some of the most widely used industrial tools in the market today, serving varying industries where there is a need for machinery that can cut through the hardest substances.

It is essential to understand circular saw, whether you use it in a commercial or personal capacity.

When you buy the right machine, it becomes more comfortable to use. It gives you lesser problems that you can handle quite effectively without any complications because it is originally suited for the capacity in which you’re using it.

This article helps you to understand what a circular saw is, which kind of circular saw is worth purchasing and how best to use it in your home, farms, construction, and other projects. Depending on the project that you have in mind, buying one kind of circular saw over the other may be counter-intuitive, especially if you haven’t done all the necessary research on the usefulness of a particular kind of circular saw.

Metal Circular Saw Blade on a Wooden Background

Section 1: Different Uses of the Circular Saw Blades

Metal Circular Saw Blade on a Wooden Background

Saw machines that fitted with circular saw blades deployed in a variety of use cases across industries. There are many kinds of circular saw blades, and they’re all made to use in different capacities, which means that you may need to acquire more than one model if you need to deploy your circular saw blades in multiple-use capacities.

1. Circular Saw Blades are Perfect for Cutting Straight Lines

When it comes to cutting through a hard material in a straight line, circular saws are especially useful. Most circular saws are precision instruments, which makes them perfect for cutting through the most delicate substances without denting or affecting unintended parts of your possessions.

2.Circular Saw Blades are the Best for Making Overhead Cuts

Making overhead cuts can be one of the most delicate tasks for anyone, especially if you’re doing it without the right machinery. In this case, a circular saw is the best option to deploy as the weight is evenly distributed and more concentrated on the left rather than the right, which means that the heavy side is the solid side of your project and relieves the pressure on the part you’re cutting away.

3.Circular Saw Blades are your Best Bet for Pipe, Concrete & Asphalt

When it comes to cutting through abrasives such as pipe, concrete, and asphalt, circular saws are the go-to machinery. The cutting of abrasives usually exposes the machinery involved to an unusually large amount of heat, which in turn expands the metal on your blade and whatever you’re trying to cut.

Circular Saws can withstand this pressure for a very long time, and this makes them perfect for cutting through pipe, concrete, and asphalt.

Section 2: 8 Kinds of Circular Saw Worth Buying in 2020

A carpenter cutting flax board

There are numerous kinds of circular saws on the market today, and understanding the appropriate one for you will go a long way in helping you improve your performance efficiency. Here are some circular saws worth buying in 2020;

I. Cold Saw Blade for Metal

Put, the cold saw is a kind of circular saw designed to cut through metals. Although cutting through metal is one of the most common uses of the circular saw, it is still an endeavor that should undertake with the least potential of risks and downsides, which, therefore, requires the appropriate tools.

One of these potential risks includes the expansion and contraction that occurs while friction takes place. Friction also causes significant wear and tear in metals; therefore, when you do not make use of the appropriate tools, cutting through metals becomes very risky.

A cold saw blade is designed to cut through the hardest metal objects by transferring the heat generated by cutting to the chips created by the saw blade through its toothed blade and is one that you should be considering purchasing in 2020.

II. Low Noise Circular Saw Blade

This kind of circular saw blade also makes the list of saw blades that are worth purchasing in 2020. If you’re one who likes to work without all the noise that comes with traditional cutting tasks, then you should consider adding a low noise circular saw blade to your arsenal.

The typical low noise circular saw blade such as the Diablo D1040X ATB flaunts a diameter of 10 inches, a size 40 teeth, a 5/8 inches arbor size, and lots more.

Low noise circular saw blades equipped with laser-cut stabilizer vents that help in dampening vibrations and noise reduction while spinning. These stabilizer vents equally assist in dissipating heat so that the blade will not warp by expanding unevenly.

III. Circular Saw Blade for Cutting Aluminium

Like you probably already know, there are various kinds of circular saw blades, and they all have their various strong uses. If you work with a lot of metal materials, especially aluminum sheets and you’re looking for the perfect saw blade for your circular saw, then buying a kind of saw that’s designed to perform excellently with aluminum sheets is the best option for you.

A circular saw blade such as the Irwin’s 4935560 is a very viable option because of its durable and tough metal-cutting grade carbide teeth. Unlike many other circular saw blades designed for Aluminium, these teeth are supported by anti-kickback shoulders for shock resistance and improved safety by reducing the number of flying sparks.

It flaunts a 7.25-inch diameter, a size 68 teeth, and anti-vibration vents that allow for noise dampening and significantly reduced vibrations.

IV. Continuous Rim Circular Saw Blade

Just like the name already suggests, a continuous rim circular saw blade possesses a continuous rim with no teeth. Rather, the edge fitted with hard synthetic diamonds that create a very clean finish when cutting through tiles and slates.

This kind of circular saw should make it into your list of saws worth purchasing in 2020, especially because of its uniqueness and ability to get the job done efficiently and quickly regardless.

V. Turbo Rim Circular Saw Blades

A turbo rim circular saw blade is very similar to the continuous rim circular saw blade but fitted with serrated rims that afford you the luxury of cutting aggressively through concrete, bricks, and other masonry materials.

It is the perfect kind of circular saw blade to use in the construction industry, and if you work in construction or intend to make a foray into the industry in 202o, then it is one that should make it into your arsenal.

VI. Segmented Circular Saw Blade

A Segmented circular saw blade is perfect to use in a very rough industry as it designed with more attention paid to aggressiveness than aesthetics. It fitted with diamond edges, which are then divided by deep gorges.

This design allows the circular saw blade to cut through the toughest materials but leaves behind a very rough finish. It is also very handy and efficient, especially if you’re cutting through very hard materials and is worth putting your hard-earned cash on in 2020.

VII. Abrasive Circular Saw Blade

Abrasive circular saw blades crafted from abrasive compounds such as silicon carbide or aluminum oxide, and they do not have any teeth.

The abrasive material is perfect for cutting and very efficient in cutting through masonry materials or metals. If you work in construction, then this is one of the best kinds of circular saws that you should consider purchasing in 2020.

VIII. Standard Circular Saw Blade

A standard circular saw blade use in cutting through wood and wooden materials. These kinds of circular saw blades have been designed in various sizes and models to accommodate the numerous differences in types of wood. Standard circular saw blades with very few teeth can generally cut through wood much faster, but they also leave behind a very rough finish.

On the other hand, standard circular saw blades with many teeth cut very slowly but leave behind a clean-cut finish. Your 2020 will certainly be incomplete without the right tools, and a standard circular saw blade does just that for you.

Conclusion

A woodworker changing the saw blade for his circular saw

Buying a circular saw blade in 2020 can prove to be a complicated endeavor, given a large number of circular saw blade types available on the market today. It is also not helpful that these circular saw blades are designed to cater to some specific needs and are utterly inefficient in others. The eight kinds of circular saw blades listed above will give you a clear insight into how circular saw blades work, how and why you should use them, and the perfect circular saw blades that suit your particular needs.

You can contact us here to get the perfect circular saw blades for your circular saws at the most competitive price in the market. Why wait? When you can make a perfect purchase in just one click! We are a customizable and mass-produced manufacturer, and we’ll help you take care of all your circular saw blade problems.

7 Essential Circular Saw Blades for Your Home Workshop

Different types of circular saw blades for cutting different materials.

DIY tasks at home are interesting things to do, from wood cutting to furniture modifications and tiles cutting. Having the skills to do these right is one thing; acquiring the right tools to carry these out is another thing. Circular saw blades are essential tools to have as a regular DIYer. Since they are of different types, they can cut through different materials. These materials include what home furniture, roofing, decking. They are hardwood, softwood, concrete, plywood, Plexiglas, and more. You can’t use a single blade to handle tasks involving all these materials. It is why you need to have at least five circular saw blades that can help you through tasks involving different materials.

So what are the essential five types of circular saw blades you should have?

Different types of circular saw blades for cutting different materials.

Seven Essential Types of Circular Saw Blades

Like you read earlier, your choice of circular saw blades to have at home should depend on what you are always working on. Or what you’re most skilled at. You can have as many circulars saw blades as you desire if money is not the problem. If you are on a budget, this article is for you. It will streamline down the best types of circular saw blades you can have.

1. Framing Circular Saw Blade: 

This is the first choice as it is a utility blade. It serves multiple purposes, and it is a must-have in your home workshop. With ease, you can use the blade for at least 70% of the work you are doing with a circular saw. It is best put to use when cutting rough framing lumber. It can also handle plywood and sheathing materials relatively easy. The framing circular saw blades are closely similar to ripping cut blades. They have a relatively low number of teeth, usually, 24, which makes the cuts fast and aggressive. It is the blade to use when you prefer speed and volume to precision. Due to its cutting speed, it has a higher hook angle and a lower kerf number. It allows you to cut through softwood easily. It also comes with different sizes. The sizes are dependent on the type of saw you are using.

a framing circular saw blade

2. Precision Finishing Circular Saw Blade:

 When you need a circular saw blade in your home workshop to cut hardwood veneer plywood or plastic laminate, you will need this blade. You cannot use the frame blade. It is because the precision finishing has more teeth. It also has a less aggressive tooth angle. It leaves a cleaner cut on the material you are cutting. That is the whole essence of having this saw blade in your home workshop. It gives you the ability to have a clean and precise cut. It usually makes with a carbide tip, which confers it with precision. It has about 80 teeth and suitable for cutting various kinds of wood. However, it does not cut fast like the framing circular saw blade. It also has a lower hook angle than it. You can also attach it to various saws.

a precision finishing circular saw blade with about 80 teeth.

3. 18 Tooth Circular Saw Blade: 

When you have a stack of boards to rip, this is a perfect circular saw blade to have. It is because apart from being able to rip it, it speeds up the job. Ripping means you are cutting with the grain of the wood. What makes the blade ideal for this particular task is its fewer teeth, which is angled to rip effectively. The blade has an alternate bevel face tooth grind that gives it additional precision. It also features a thin kerf, this enables it to make clean cuts and minimizes the strain on the saw. It has a super-thin kerf, which enables the saw to work less and an aggressive hook angle on the teeth, which makes it cut with speed. In application, it can cut through various wood and also non-ferrous metals like copper, bronze, etc.

Image illustration of an 18 tooth circular saw blade

4. 24 Tooth Circular Saw Blade:

 If you want an upgrade to the 18 Tooth circular saw blade, this is your best option. Due to its thin kerf, it has great versatility and highly durable. You can attach it to radial arm saws and table saws. It is the typical choice for tasks that involve ripping soft and hardwoods. Most ideal for materials ¾ to 2 ¾ inches thick. The good upside to this circular saw blade is that you can sharpen it numerous times to prolong its lifespan due to its large tooth. The gorge between those teeth is also big, thereby allowing it to remove chips easily.

All the features of this blade enable you to enjoy the maximum performance when you use it for the appropriate materials.

An image of a 24 tooth circular saw blade.

5. Diamond Masonry Circular Saw Blade: 

Do you want a circular saw blade in your home workshop that can cut concrete, brick, stone, or tile? Then you need a saw like a diamond circular saw blade in your home workshop. The blade is made out of steel with synthetic diamonds embedded in it. It can cut through various masonry materials. It is what makes it perfectly more than an abrasive wheel.

The Diamond circular saw blades have three major types; continuous rim, turbo rim, and segmented. The continuous rim blade has no teeth. It is the best use to cut tiles. The turbo rim blade does not also have teeth but is have more raw cutting power than continuous rim because it is serrated. It can cut through bricks and concrete. The segmented type is, however, rimmed with diamond edges. The edges separated by a small gorge. It differentiates the segmented type from the remaining two. The gullet aids the segmented blade in delivering a lot of cutting power, but with lesser accuracy and surface finishing.

Some of the diamond masonry circulars saw blades are best suited for wet cutting while some are for dry cutting.

Circular saw blade for cutting masonry materials

6. Ferrous Metal Cutting Circular Saw Blade: 

A circular saw can handle metal cutting too. The ideal one to by is the ferrous metal cutting circular saw blade. The ferrous blade has lots of teeth sloped at a shallow angle for efficient metal cutting and fine finish. It has a thin kerf which enables you to achieve a smooth finish with minimal waste. The low hook angle also aids in the improvement of the surface quality of the cuts. The more teeth per inch of the metal cutting circular saw blade allows it to cut harder, denser materials.

It is the best blade to cut metal in the fastest possible way, and it is more of a reason why you must have it in your home workshop.

a circular saw blade for cutting ferrous metals and steel

7. Compact Circular Saw Blade: 

If you have a good circular saw blade, there is no limit to the number of materials you can cut. The compact circular saw blade enables you to make a clean cut with just any material. With 60 teeth, it guarantees quality cutting results when you are working on thin sheet metals like aluminum. Due to its versatility, you can also cut other materials like plastic and wood. Equipped with a speed of about 10000 revolutions per minute, you can achieve the best cutting results.

a compact circular saw blade cutting an aluminum window fiber.

This list shows all the important types of circular saw blade you must have in your home workshop. It is to carry out different types of tasks. The difference between all blades is the number of teeth, teeth design, and the material they are being made of. There are more saw blades you can buy if your budget is not a concern, but this list provides you the essential ones as a starter who is considering the budget.

Conclusion

Circular saw blades are numerous, each circular saw blade works on a wide range of materials, but not all are interchangeable. So here is the basis on which we settle on these essential blades. We are always ready to give you the right tools.

As a circular saw blades supplier, we offer quality products, products guide, and friendly and helpful customer services.
At https://www.nccuttingtools.com, we strive to be the highest quality and affordable supplier of essential circular saw blades.

How to Use your Diamond Blade with an Angle Grinder

A worker cutting through metal with a hand-held angle grinder

Undoubtedly, there is a very high demand for diamond blades across various industries of the world today.

Diamond blades are uniquely crafted and usually have diamond fittings that are designed to help them get a firmer grip on hard materials. The diamond blade can prove to be an excellent addition to your angle grinder, primarily if you use the machine in very heavy-duty capacities.

In this article, we’ll learn about the effect that the diamond blade has on your angle grinder and look at some tips on how to use your diamond blade with an angle grinder.

A worker cutting through metal with a hand-held angle grinder

Section 1: Introduction to the Angle Grinder

A worker cutting through hard material with a hand-held angle grinder

The angle grinder is a portable power tool used in grinding and polishing of hard surfaces. It is also loosely referred to in some quarters as the disc or side grinder.

Angle grinders enjoy an unrestricted multi-functionality that keeps them useful across numerous industries in the world today, including; ceramic, concrete, wood, PVC PIPE, etc. There are various types of angle grinders available for use today, and you can use them all with diamond blades.

When talking about power tools, angle grinder happens to be one of the most widely used power tools in the world today and available in various sizes, although the hand-held version is the more popular version because of its flexibility.

The angle grinder is a very versatile machine and can with various fitting and accessories. This versatility makes it immensely popular among other power tools and very useful across multiple industries.

Common Types of Angle Grinders

There are different types of angle grinders, and all are very widely used in the world today. Some of them are listed below;

  • Electric Angle Grinder
  • Battery-Powered Cordless Angle Grinder
  • Pneumatic Angle Grinder
  • Gas-Powered Angle Grinder

Section 2: How to Use your Diamond Blade with an Angle Grinder

A worker using an angle grinder in a factory

There are various things to be wary of while using your diamond blade with an angle grinder. Undoubtedly, fitting your angle grinder with a diamond blade is a welcome addition that will have a profound effect on your machine and whatever activity you carry out with it.

Here are a few things to take note of while using your diamond blade with an angle grinder.

  • All diamond blades should examine for defects and or damages before fitting on the angle grinder. You should endeavor to check your diamond blades out before installing them on an angle grinder to avoid all unnecessary complications while using your machine.
  • Diamond Blades are abrasives and should, therefore, handled with care. If not handled with care, your diamond blade tends to become worn out and experienced reduced service life.
  • Always endeavor to avoid fitting a blade that is too tight or loose on your angle grinder. It is crucial to find blades that are the perfect size for your machine. When one is too tight or loose, it also leads to complications and will affect your machine’s performance.
  • Store your diamond blade either on a flat rigid surface or specially designed racks. You can also hang small diameters on a peg for safety. The safety of your diamond blade and angle grinders should be paramount, and if you do not consider this, it will be harmful in the long run.
  • Always keep your machine’s protective guard in place and ensure that it is properly adjusted to direct debris away from you. Safety is a big issue when it comes to tools such as angle grinders and diamond blades. Keeping your machine safe also includes maintaining a protective guard in place at all times.
  • Always replace damaged or distorted flanges before fitting the diamond blade on your angle grinder. Always run routine checks on your machine to single out damages or distorted parts of the device and fix them before you get to work.
  • Always remove the diamond blade from the angle grinder before storing your machine or transporting it to another location.

Section 3: Benefits of Using your Diamond Blade with an Angle Grinder

A worker cutting through a metal sheet with an angle grinder

Combining your diamond saw blades with angle grinders offers great long-term benefits. Some of them are listed below and can help you a lot in your numerous endeavors.

1.Longer Life Span

Using a diamond blade with your angle grinder gives you a longer life span as diamond blades are much stronger than conventional blades. Diamond blades have strong wear resistance and can help your angle grinder last longer.

2.High-Quality Performance

Another exciting benefit of using the diamond blade with an angle grinder is the quality of performance associated with using the diamond blade.

The use of a diamond saw blade with an angle grinder greatly improves the performance of the angle grinder and provides greater leverage than conventional machines.

  • High Heat Resistance

Diamond blades have very high resistance and cause less heat during usage. The diamond blade can absorb more heat than other blades and is perfect to use with an angle grinder.

3.Cost-Effectiveness

The efficacy of the diamond blade makes it very cost-effective to use due to the tremendous reduction in equipment wear and tear and operating time. It makes the diamond blade cheaper to use with your angle grinder for a more extended period.

Section 4: Feedback

A picture of a compact blue grinder in a studio

Over the years, I have helped some colleagues make the transition from the conventional angle grinder usage to using the diamond blade with it. Here is what some of them have to say;

My angle grinder is a huge part of my construction activities. Over the years, I have learned how to save cost by using the diamond blade with my angle grinder. It helps me to cut back on the cost of wear and tear and improves the efficacy of my angle grinder over an extended period. Since I switched to using diamond blades with my angle grinder, I’ve experienced profound changes in my machine performance, and I look forward to many more years with my angle grinder.

  • JOHN, Florida.

The first time I used an angle grinder was on recommendation from a close friend who’s used it for a longer time than I had. It was like working with an improved version of my angle grinder, only that the diamond blade had changed, and efficacy was much pronounced. I’ve never stopped using the diamond blade with my angle grinder ever since.

  • DAVE, Oklahoma.

I’d bought a diamond blade for use on my construction site for a long time, but did not think to make use of it until I saw it with a friend. The first time I used the diamond blade on my construction site, the performance of my angle grinder changed positively.

  • JAMES, Cincinnati.

Section 5: Call to Action

A worker welding seams with an angle grinder

The angle grinder is a very productive machine, and understanding how to use it best is a plus for you, especially if you’re well-rooted in the field.

Using your angle grinder with a diamond blade is a decision that you will not regret undertaking and is sure to improve the performance of your machine over an extended period. One of the best decisions you’ll make today is to navigate through here and surf through some of the best diamond blades in the market currently. 

Diamond blades are the most reliable bunch in the market, and they can cut through the hardest material known to man.

Saw Blade – How to Make the Composite Floor Cut Perfectly

showing a table saw blade

When you have a composite decking task at hand, it is very much likely that in the course of accomplishing your tasks, you will be making some vital adjustments to your boards. It is general knowledge that there are numerous saw blades out there. However, not all these saw blades can cut composite decking in a manner in which you desire. This is why you need to get the right saw blades for cutting your composite decking. This article is about breaking down the positive and negative attributes about the saw blades we will be recommending to you.

showing a table saw blade

Chapter 1 Why do You Need to Use the Type of Saw Blade Carefully?

Composite decking is a type of material in the decking industry. It is made from combining different materials.

Manufacturers sometimes mix the components. They add pigment and preservatives. The mixing happens by heating, formation into board looking length and then cooled. The composite decking weighs more than wood most times. Although it is not as strong as the wood, however, in comparison with wood, composite decking does not rot, warp, give fragments and do not require painting, staining and sealing. These make composite decking a preferred choice.  

To cut, drill and fasten the composite decking, you will need standard woodworking tools. You should use carbide tipped saw blades. This is because they stay sharp for a longer time. The blades should not be overheating during cutting, as this avoids the cutting effect.

Though composite decking cutting is similar to normal woodcutting, it still requires attention to details and gaps. This is why you need to be careful with the type of saw blades you use.

Cutting composite decking could be complicated as it expands and contracts with temperature. Working in the morning while the composite decking is still cool is advisable as when the material heats up, it expands and becomes more pliable. This makes cutting difficult.

An image of composite decking.

 

Chapter 2 Which Saw Blades are Suitable for Cutting Composite Flooring

Cutting composite decking is similar to cutting normal lumber; it just requires special saw blades. So when cutting composite decking, it is advisable to use saw blades that are convenient and flexible for cutting. The saw blades must also be sharp. The saw blades we recommend for this cutting task are table saw blades, circular saw blades and mitre saw blades. The whole essence of choosing these saw blades are the ease with which they help you cut composite decking cleanly and smoothly. They are sharp, which makes them save time. Jigsaw blades are also flexible to use, which makes them suitable for making curvy designs on composite decking.

When you don’t use these saw blades, you might end up wasting valuable products and ending up with a negative end product.

2.1 Circular Saw Blades: A circular saw blade is a disc with teeth that can cut composite decking utilizing a spinning motion. You can attach them to various power saws depending on the size of the composite decking. The depth of the cut you can make on composite decking depends on the blade capacity. The larger the saw blade, the deeper the cut. However, the speed, type and finish cut of the blade depend on the number of teeth. Fewer teeth allow you to cut composite decking faster and more teeth will give it a finer finish.

2.2 Table Saw Blades: The table saw blade is one of the most important blades to consider when you want to cut composite decking. It’s the best used with a table saw. When in a table saw, you can adjust the table saw blade up and down to control the depth of cut. There is a various table saw blade, and the difference between them is the number of teeth. A particular table saw blade to cut composite decking should have few numbers of teeth and a diameter of 7 to 9 inches. The table saw blade made for cutting composite decking has a special tooth design that allows it to cut through composite decking.

mage showing a table saw blade

2.3 Miter Saw Blades: Miter saw blades exist in various types. These types involve different sizes and shapes to suit different purposes. Composite decking can be a little difficult to cut without chipping. This is because the plastic veneer is thin can easily chip. This is why a mitre saw blades for cutting composite decking are designed with a triple chip tooth and more teeth so as to make them ideal for cutting composite decking without chipping.

a mitre saw blade

2.4 Jigsaw Blades: These blades are versatile and offer a great service of accuracy when cutting through composite decking. It is important to select the jigsaw blades according to the material you are cutting. It is easy to select because most manufacturers specify on the blades the type of materials you can cut with it. The best version of jigsaw blades to use for composite decking are the thinner ones. This is because it is flexible (bendable), making it easy to make curves and patterns in composite decking.

Image showing part of a jigsaw blade for cutting curves in composite decking

 

Chapter 3 Comparisons Between the Recommended Saw Blades

All the saw blades above except jigsaw blades are capable of cutting composite decking are similar in their functions and build. They make simple crosscuts in composite decking. The jigsaw blades are best for making curves and patterns. The power saw they can be used with are also similar. You can use all the saw blades with a mitre saw. This provides accurate and straight cuts. However, a table saw with a support extension can make all types of cuts easier.

The cuts performed by these saw blades come independently from the teeth, rather than the whole blade. Therefore, the tooth type selection is similar to all these blades. So, a high number of teeth and the thinness of the blades make them ideal for achieving fine and accurate cuts in composite decking. The carbide tipped feature of these saw blades also make them ideal for having a great cutting lifespan.

picture showing the teeth of a mitre saw blade

 

Chapter 4 Pros and Cons of These Saw Blades

4.1 Circular Saw Blades: The circular saw blades are one of the most versatile saw blades there are. Their ease of use is one of the reasons DIY should get it and why professionals love it. While attaching it to a circular saw, it is capable of producing different Ripcuts to composite decking. A handheld circular saw is relatively inexpensive and very easy to use.

However, among all the recommended saw blades, circular saw blade has the least precision and accuracy.

4.2 Table Saw Blades: The table saw blade is one of the best selling saw blades for cutting composite decking. The ease of adjustment while attaching to a table saw makes it cut deeply. With beginners, making effortless and efficient Ripcuts on composite decking with a table saw blade is relatively easy. It offers a high level of precision and accuracy not seen in the circular saw blade. Table saw blades are also easy to maintain. In comparison with the circular saw blade, it also gives less chipping while cutting composite decking with it.

It is, however, not easy to use when put into a table saw. The table saw is stationary, unlike the circular saw, which is handheld. They are also more expensive than the circular saw blades.

4.3 Miter Saw Blades: If any, this can easily become a going saw blade for cutting composite flooring. When a premium mitre saw blade is in a mitre saw, the quality of the cut is always high. They are also able to produce longer cuts than most blades. They also have a special tooth design which makes them the perfect choice for cutting composite decking. They also have high accuracy and precision.

The only con it has is its inability to cut bulk composite decking boards. They are slow in this situation. They also have a short lifespan, unlike table saw blades.

4.4 Jigsaw Blades: These blades have a completely different function from the earlier mentioned saw blades. They are more versatile in making curves, patterns and designs in composite decking. The blade makes plunge cuts. They are also valuable in making intricate cuts due to their sizes (thin).

However, due to their thinness, they snap easily under pressure. This shows that it is not powerful and could be dangerous to use. It also has low precision while cutting through composite decking.

 

Chapter 5 Buy From Us

By now, you have probably understood what using the right saw blades for cutting composite decking means. However, knowing the blades to use is just one part of the process. Buying quality ones is the other part. At https://www.nccuttingtools.com/, we sell only top qualities tools.  We are always the top layer for products with exceptionally balanced quality, innovation and cost. Our services extend to professionals, beginners and even DIYers.

Our saw blades for cutting composite decking are convenient, straightforward and affordable. They help you get the job done quickly and right on the first trial. Contact us on https://www.nccuttingtools.com/ to start your journey of high quality saw blades acquisition.  

a man checking out a circular saw blade he wants to buy.

 

Summary

Composite decking is another alternative for traditional woods. It can provide a longer lifespan and have lower maintenance needs in comparison to the traditional design. However, the process of cutting them during installation should be properly done with the right saw blades to achieve premium results.

This is why you should use circular saw blades. Table saw blades and mitre saw blades for your straight cuts and the jigsaw blades for your composite decking curve cuts and patterns.

 

Contact us on https://www.nccuttingtools.com/ and let’s get you started on your composite decking cutting task by supplying you quality saw blades are providing vital information to help you achieve your objectives.

Continuous Saw Blade – How to Use it For the Best Experience

Blade cutting through stone

Professional contractors and DIYers alike prefer the continuous saw blade because it will provide the smoothest cutting. Whether cutting via wet or dry cutting, these blades are essential for the proper installation of countertops, tile, concrete fixtures, and any other type of stonework found in a home or a commercial establishment. So what makes the Continuous Saw Blade a favorite for contractors and DIYers cutting stone. Let us continue.

Blade cutting through stone

Section 1: Benefits of a Continuous Saw Blade

Continuous saw blade going through stone again

There are plenty of reasons that contractors and DIYers trust continuous saw blades for their stonecutting needs. The biggest reason is that these blades deliver a proper cut on tile, stone, and even concrete. Having these saw blades available for a continuous saw blade means there is less chance of chipping and other deformities that are unable to repair with a bead of caulk. There are several advantages to this type of blade. The biggest advantage is the smoothness of the cuts. For people working with stone, concrete, ceramics, and tile, having a precise, clean cut means the installed product will look proper instead of having deformities. This is because the blade is always in contact with the surface that it is cutting. That key advantage ensures there is no chipping or cracking occurring. The cut may take longer, but it is a better and cleaner cut.

When it comes to making a smooth cut, there are so many different ways that a continuous saw blade helps DIYers and contractors. The first is examining the straight cut. These cuts usually go through long pieces of material. This results in overheating many times, and that, in turn, means there can be problems with the saw apparatus and the blade if you are dry cutting. That said, there are other ways to use these cuts as well. Mitre cutting is a great way to get some unique angles, especially if the area cut will fit into a different type of space than just a straight cut. With tile, there can be many types of cuts, including diagonal cuts, as well. Having a continuous saw blade is an easy way to make sure that the cuts are precise and smooth.

 

Section 2: Use of the Continuous Saw Blade

Wet marble cutting

There are plenty of reasons that DIYers and Contractors like to use stone finishes. The first is that among homeowners today, these finishes are especially stylish. The granite or marble countertop is the hot commodity for many homes – there are even people who like to get scrap stone and shape it for their houses as well. The price of the stone has increased, which is why having the right equipment to make the precise cuts is important. Other materials meriting the same consideration are concrete, ceramics, and tile. These different finishes are ubiquitous in today’s homes, and with the creativity that people are putting into designing their homes. DIYers and contractors prefer the continuous saw blade because it offers much in the way of the solutions to make sure that all of the stone is correctly use.

There are two ways in which continuous saw blades operate – wet and dry cutting. The process for each is simple to understand, along with the advantages or disadvantages.

Dry cutting is the material placed into a vise; the continuous saw blade goes to work, cutting the stone. This seems relatively simple, and for the most part, it is. However, there are some reasons why dry cutting is not optimal. The first is the amount of dust kicked up can be harmful to breathe in, and the dry cutting also causes the continuous saw blade to get quite hot. This heat can warp the blade. Also, dust can get into the engine of the continuous saw blade, causing it to malfunction. Dry cutting is something used for smaller cuts that do not require a lot of operation of the continuous saw blade. This is a big advantage over the wet cutting.

The difference with wet cutting comes down to the fact that a constant stream of water is going over the surface of the stone and interacting with the continuous saw blade. This interaction keeps the blade cool and washes the dust away. This seems like an ideal solution, and in many cases, it is. However, there are some reasons to avoid wet cutting as well. The biggest reason is you must have a water source and an area that will not contaminate with the runoff featuring stone dust. Also, if you are cutting smaller pieces, wet cutting is a good solution. But it requires a bit more time to get the water going than it would be just to hit a quick dry cut. So, whenever deciding whether to cut wet or dry, consider the scope of the project and make the decision.

The good news about continuous saw blades is they have no problem going through dense stone such as granite, ceramics, tile, marble, or concrete. These blades are extremely useful thanks to their versatility. It could take longer to cut through a surface, but that is because the continuous rim has no areas in which the blades separate and form teeth. The saw blade acts as a burr. The good news is these blades eliminate the need to smooth out a rough cut. Though it may take longer, anyone who uses a continuous saw blade is happy with the results. The results are a smooth, beautiful cut that will fit a space with little need for further modification.

 

Section 3:What are the Characteristics of Continuous Saw Blades

Saw blade cutting stone

There are several features on the continuous saw blade that impact the performance of these blades positively. This continuous saw blade is a bit different from the other saw blades that can cut through stone, but that does not make it any less effective. Here are some of the features:

  • Continuous Rim: This unbroken area of the saw blade is the reason why all of the cuts are smooth. Teeth can chip and crack the stone. However, the continuous rim has no such issues
 
  • Solid Blade Structure: This blade may heat up a bit quicker because there’s no way for heat to escape the blade. That said, the blade is more solid, and that means it is less prone to cracking
 

Section 4: Social Comments on Continuous Saw Blades

Cutting through granite

“The neat thing about these is that about three passes through a standard brick and they cut as good as new again. I’ve not had those results with other blades AT ALL! I’ve always just put a new blade on instead of wasting time trying to get one to cut properly again.” – Will S. Amazon.com

 

Section 5:What can I Choose Besides the Continuous Saw Blade

Continuous saw blade through granite

o Diamond Tipped Saw Blades: These blades make short work of cutting masonry and other types of hard stone. Use them to get through the stone so that you can have your countertops and tile done in no time. They are best when used with wet cutting. Unlike continuous saw blades, these blades have teeth

o Segmented Blade: These blades are among the most durable on the market due to their cutting surface and, in some cases, diamond finishes. Great for dry cutting as well and offer lots of different ways to make cuts. Segments can chip and crack, unlike continuous saw blades.

o Abrasive Blades: These blades come from materials that are abrasive and can cut metals and steels, unlike continuous saw blades. These blades are a bit more versatile and have great durability.

Tips

  • Always Wear a Mask: Dust kicks up a lot in dry cutting. Wear a mask to prevent inhaling of dangerous particles
  • Know Your Cuts: Dry cut for smaller cuts, wet cut for bigger cuts
  • Check Blade: If you notice warping or nicks on the blade, time to get a new one, as these issues result in chipping
 

Section 6: Conclusion

Cutting through stone again

There are many reasons that people choose continuous saw blades. The biggest reason is that these blades help make smooth cuts to some of the hardest stones to cut. The blades are very easy to use, and because of the continuous rim, they will not chip and crack the stone. There are several uses for continuous saw blades. But if you are making cuts that are to fit a certain space, or the cuts must look smooth. Then using these blades ensures that anything anyone else can see will look proper and professional. There are many great continuous saw blades available for people looking to get the right type of stonework done. Click this link and pick up some continuous saw blades so you can have great finishes in your home.

How to Cut Glass Tiles with Diamond Saw Blade

A picture of a black tile

A diamond saw machine is one of the most durable saw machines across numerous industries today. This is because the tool can cut through the hardest materials known to man, as a result of its diamond fittings.

The diamond blade has become the industry standard for cutting through hard materials for a while. One of such hard materials is glass tiles, which usually require a sizeable amount of skill to execute. So how do you cut a glass brick with a diamond saw? What is the best way to cut?

A picture of a black tile

Section 1: Why Diamond Saw Blades are the Best choice for Cutting Glass Bricks

A picture of an abstract vector stained-glass tile

Glass tiles happen to be some of the most delicate finishing materials across various industries. Although they’re quite expensive, the demand for them is high, especially among the upper class of the society who have impeccable taste in choosing materials in this regard.

Glass tiles are used mostly in the construction industry, where we use them in the building and finishing of walls and other construction efforts. Although cutting glass tiles with a diamond blade is just like cutting standard ceramic or porcelain tiles. But glass is a much more delicate material, and you need to handle it with a lot of care to avoid any damage.

The most comfortable way to cut a glass tile is to use a wet saw with diamond fittings. Wet saws, when combined with diamond fittings, are formidable for cutting through glass tiles, and you can use them on all kinds of glass tiles.

Undoubtedly, glass tiles are gorgeous and perfect for new homes. And while cutting them with the regular wet saw is not entirely impossible, it is not very advisable, especially when you need a clean cut.

Using a wet saw with diamond fittings help you to execute the cutting of your glass tiles without any chips or crack on your tile body or edges.

 

 

Section 2: 5 Rules for Diamond Saw Blades to Cut Glass Bricks for Effective Results

A picture of a glass mosaic tile

When it comes to cutting through glass tiles, picking up a wet saw with diamond fittings is only half the job.

There are some rules to observe to ensure that the task is a success. Without these rules, your attempt might be futile in the least or lead to the destruction of your glass tiles at worst.

Here are some of the most important rules that they would love for you to adhere to;

  1. Be Consistent

While cutting glass tiles, consistency is the name of the game. It is essential to avoid switching blades or saws so as not to affect the precision with which you’re working.

Precision is quite vital while engaging in this task because of the delicateness of the glass tiles involved. Usually, small mistakes lead to chipping, and the creation of cracks on your glass tiles, and they are not flattering.

It is best to use a specific wet saw with diamond fitting for your cutting exercise from start to finish. The continuity makes the job more convenient for all the parties involved, including the tiler, tile, and diamond blade.

  1. Ensure that you thoroughly clean the surface of the wet saw on which you will place the glass tile.

Another vital issue is to ensure that you clean the surface of your wet saw as thoroughly as you can. You will be placing your glass tile on this wet saw, and are therefore responsible for any complications, or otherwise, that arises therein. 

When you do not ensure that you clean your wet saw appropriately, the debris left on it might do a lot of damage to your diamond blade. Waste, such as grains of sand or other particles are not suitable for your diamond blade and can lead to severe complications while cutting your glass tiles.  Just a little speck of particle is detrimental to the service life of your diamond blade, and you should, therefore, prevent the possibility of crises rather than manage it.

  1. Make Sure to Revive your Diamond Blade before Attempting to Cut

A common mistake when cutting glass bricks. Even a few months of unused diamond saw blades, and the diamond blades are assumed to be fully loaded.

When your diamond blade is out of service for a prolonged period, you should expect that the blade edge would be blunt. You should, therefore, attempt to sharpen its dull edges.

You can do this by applying an abrasive surface to the edge of your blade to revive it. When you do this, it increases the service life of your diamond blade and helps you cut through glass tiles more smoothly.

  1. Make Sure to Use Lots of Water when Cutting Glass Tiles or Mosaic

Well, this rule should go without saying, especially since you’re most probably cutting your glass tile with a wet saw.

You need to use lots of water because usually, the friction from cutting your glass tiles will emit a ton of heat. If you don’t regulate the temperature, it will lead to chipping and cracking on your glass tiles. Applying water while working on your glass tile will help you to keep the temperature of your diamond blade and glass tiles minimal.

  1. Ensure that the Cutting Process is not too Slow

Cutting a glass tile can be a frustrating endeavor if not done quickly. This is because cutting your glass tile will lead to vibrations, which will, in turn, lead to an increase in the risk of chipping and cracks.

When your cutting process is straightforward, this risk is cut down by a lot, and the task will go on a lot more smoothly. A slow cutting process usually churns out less than expected results, which means that your glass tiles will be affected immensely.

 

Section 3: Feedback

A walk-in bathroom with a perfectly laid tile

I used to work in the construction industry for about ten years.

Although I was very familiar with diamond saw machines and understood how efficient diamond blades were in cutting through hard materials, I’d never really thought about how lethal the combination of a wet saw and diamond fitting would turn out.

The first time I had to cut a glass tile, I made use of a regular saw, and the result was just plain disappointing. My client was furious, and I had to refund the fee I got paid for the job accompanying it with profuse apologies.

Some weeks later, I joined a few colleagues for a conference on “The Various Use Cases of the Diamond Blade & Saw.” I realized that I was doing something wrong. I took the bold step and approached my erstwhile disappointed client and managed to convince him that I was capable of the job. After a few times and lots of apologies, he finally conceded and let me work on his next batch of glass tiles. I made sure to use a wet saw with diamond fittings this time as opposed to the regular wet saw, and the results were nothing less than incredible.

My client was so impressed that he offered me a five-year contract on delivery, and we still work together till today.

  • David Johnson, CA, USA.

 

Section 4: Conclusion

A walk-in bathroom with a perfectly laid tile

Glass tiles are delicate to cut, but when placed under a wet saw with diamond fittings, the results are usually overwhelming. If you work in the construction industry already, then this shouldn’t be news, and if it is, you now know more about the subject.

Like earlier said, the combination of a wet saw and diamond blade is formidable and one that you should deploy when cutting glass tiles. Using a regular saw will not suffice while cutting glass tiles and can lead to chipping and cracks on your glass tiles.

We offer some of the best products in the diamond blade industry, and you can buy the products you need directly from here today!