Diamond is one of the most widely used resources in the cutting tool industry today. It makes it a target for numerous sectors, both in the making of jewelry and as a fixture on industrial cutting tools.
The use of this material as a feature of industrial cutting tools is not surprising, as it is considered the hardest element is known to man. This article intends to take you through the use of this precious material as an industrial cutting tool, and the effect of its use on the various industries that use it.
Table of Contents
Section 1: The History of Diamond Use in the Cutting Industry
The earliest use of diamonds in industrial capacities was in India, where it is mining started as early as before the Common Era. The Indians called it Vajra which translates to the thunderbolt in the English Language as its properties were similar to that of the thunder given its striking qualities and light reflection abilities.
This discovery dates back as early as the 4th century, and at that point, it was already considered a precious resource. The next significant contact with this revolutionary material was by the Chinese. It also used it mainly as a carving tool to create jade or drill beads and pearls. In fact, in early Chinese writing, it was referred to as “Kun Wun” or “Kin Jang,” which directly translates to Jade-cutting knives in the English Language.
The earliest traders of diamond made sure to keep the ultimate source of the precious material hidden by employing confusing trade routes to transport them to the Mediterranean.
Over the years, the use of the diamond split into two factions. One involving the production of jewelry, while the other is consists of the use of industrial-grade diamond as a significant component of industrial cutting tools.
It is also crucial to point out that although diamond enjoys extensive usage across various industries. The mining industry accounts for a sizeable majority of this usage because of its hardness and ability to cut through any other hard substance currently known to man.
Section 2: 6 Reasons Why Diamond Used as an Industrial Cutting Tool
There are numerous reasons why diamond enjoys extensive usage as an industrial cutting tool, and we’ll discuss some of the major ones here. They include;
- One of the significant reasons why diamond is useful as an industrial cutting tool is its hardness.
This quality encourages its use as an abrasive; Small particles of industrial-grade diamonds are perfect as embedment in saw blades, grinding wheels and drill bits. Diamond is the hardest material known to man, and, therefore, can be used to cut through other hard materials.
When used as an abrasive, you can rest assured that you will be cutting through any other hard surfaces no matter how hard it is. Industrial-grade diamond use as fittings for edges of numerous saw machines including the diamond saw blades, circular saw blades, and other saw machines.
The diamond-fitted edges give your saw machines more brittle against other hard substances. It helps them to last longer than saw machines fitted with conventional saw blades.
- Another primary reason why diamond enjoys extensive usage as an industrial cutting tool is its high melting point.
A high melting point allows its use in the cutting of other hard materials regardless of how hot and painful it might be to cut through these materials.
Diamond, both industrial-grade and otherwise can resist a lot of heat and pressure and is the material with the highest melting point known to man. Diamonds have a melting point of 4892 degrees Fahrenheit, and they burn at 1472 degree Fahrenheit. It also is proven that in the real sense, a diamond does not melt, but it sublimes to vapor.
The ability of a diamond to resist heat and such high temperature encourages its use in numerous industries, especially the mining industry where the weather is a common phenomenon.
When your diamond saw blades and other tools with a diamond. It becomes easier for them to resist high temperature and still perform as effectively as you would require.
- Durability is also another reason why diamond enjoys widespread usage as an industrial cutting tool.
Of course, diamonds are some of the most durable materials known to man. The hardness and high resistance of this material to almost every unfavorable condition earn it this excellent spot. It is, therefore, no wonder that in many cases, your diamond-fitted equipment outlasts other types of machines.
Diamonds are so durable that their application in other use cases such as hip replacement is currently in vogue. When you use a diamond-fitted cutting tool, you can rest assured that your machine will last longer than the conventional cutting tools.
The diamond saw machine, no doubt, enjoys extensive usage as a result of its ability to steer clear of wear and tear for much longer than the regular saw machine. It is made possible as a result of the fact that it fitted with industrial-grade diamonds.
- Diamonds are also very widely used in semiconductors.
Diamonds use in semiconductors because of their thermal stability which makes them very valuable in the production of microchips.
Diamonds also have a very high electrical field resistance that helps to suppress power conversion losses. It makes them perfect as semiconductors for electronic devices that require intense kilovolts of power. This makes them particularly useful in the locomotive industry to power electric railways, trams, vehicles and in power transmission.
- Diamonds are also popularly used to increase tool effectiveness, which is a necessity in various industries.
Generally, the use of diamond fittings increases the effectiveness of your industrial tools because of the numerous properties of diamond that make it stand tall above many other materials in existence. These properties include; hardness, durability, high melting point, heat resistance, among others.
All these properties help to give your tool an added advantage over other conventional industrial tools and give you more efficiency in cases uses than the standard tools.
- One other exciting reason for the diamond as an industrial cutting tool is its effectiveness in the creation of laser devices and incredible light pulses.
Diamonds are also advantageous in the creation of super lasers because of their very high optical gain. When this ability to amplify combined with their ability to conduct heat, they become the go-to for high-power applications in the electrical industry.
Diamonds have paved the way for the laser industry, from the use of masts to creating more suitable for the production of super laser beams.
Section 3: The Effect of Diamond on the Industries of Use
Unlike other materials, diamond is one of a kind, and numerous industries attest to this, including; the petroleum, mining, construction, military, and many other sectors of note.
The use of diamond has, over the years, helped these industries to achieve more than they ordinarily have. This material is so sturdy that there is no other material that can cut through it except itself.
The use of diamonds in these varying industries has helped to craft an unparalleled efficiency, especially in sectors where you engage in the cutting of other hard materials.
The use of diamonds in these industries also helps to increase the durability of cutting tools as opposed to other conventional materials. Undoubtedly, diamond-fitted cutting machines last longer than cutting tools that do not have diamond fittings. It means that you can use your cutting tools for as long as you want to without fear of wear and tear.
Section 4: Personal Experiences with the Use of Diamond in Industrial Cutting
“The first contact I had with the use of diamonds as a cutting tool was on a courtesy visit to a friend who worked with a petroleum mining industry. He’d just ordered a couple of diamond saw blades for his factory launch, and we traveled down to the warehouse to take the inventory.
I realized that these saw machines were quite different from the ones I use in my orchards. And while my tools only lasted for a few months before replacements, the manufacturers offered a ten-year warranty on these new machines. I was dumbstruck, as, before this experience, I believed that it was impossible for cutting tools to last as long before wearing off or become ridden with blunt edges.
However, I had to make sure that it wasn’t just a marketing strategy. And I requested that my friend lease a diamond saw machine for use in my orchard for some months. The results were overwhelming that I placed an order for more saw machines with diamond fittings, and I’ve never looked back since then.” –John, Oklahoma.
I’ve worked with the mining industry for about eight years now. I learned a lot on the job about drilling machines and their varying levels of efficacy when it came to precious mining materials. My company was a bit conservative, so we didn’t adopt the use of diamond-fitted drilling tools until five years ago.
I realized that with the use of drilling bits with diamond edges, our work became more comfortable and while the rate of blade changes reduced significantly over time. –Dave, Houston, Texas.
Section 5: summary
Undoubtedly, the use of diamond in these various industries over the years have contributed to immense growth and unparalleled efficiency. The use of diamond fitting gives your machines the ability and durability that you need as opposed to conventional fittings.
You should be making the shift or getting prepared to do so if you haven’t already.
Diamond fittings increase the capacity and service life of your saw machines, thereby making it a more cost-effective option whether you’re a manufacturer or end consumer. If you have any questions or needs, please feel free to contact us.