7 Differences Between HSS And Carbide Cutting Tools

FACTS CHECKED BY  NICOLE PAV 

Do you have a favorite material for your cutting tool? In the world of professionals, there is an ongoing debate on whether HSS and carbide-cutting tools are better.

It is hard to take sides because both tools are good and can be suitable for different projects. That is why we share the difference between HSS and carbide inserts.

Table of Contents

Carbide blades close=up
Caption: Special tools isolated on a dark background

Chapter 1. Know the Basics About Both Tools

Before we can compare the two types of tools, it is crucial to learn the basics. It is interesting to note that carbide-cutting tools were invented before their HSS alternatives. Many believe it is the other way around, but operators used carbide before steel tools.

A Carbide Blade – Overview

A carbide blade was an alternative to diamond, and the first one was made when experts combined cobalt and tungsten carbide. Cobalt was a crucial addition because it had the task of keeping the particles together.

The creators used Wpressure or heat and formed a metal mass. The mass acquired via this process could become any tool the user requires. That is how we got solid carbide cutting tools.

The technology improved over time, and the looks of these tools were enhanced. The manufacturers started using more cobalt to ensure sturdy forms of the products. Today’s carbide blades are stronger than the ones made over a century ago.

High-Speed Steel Tools – Overview

The estimated timeline for creating the first high-speed steel tool is in the 1930s. They were a huge discovery at the time and imposed a new standard for the cutting industry. HSS was famous for its outstanding durability and toughness. It was versatile and capable of cutting various metals.

At the time, HSS was popular because it was sharper than carbide, and many manufacturers considered it a worthwhile investment. As years passed, that changed because carbide improved significantly.

Although we are not focusing on them in this article, we should also mention HSSE tools. These are of premium grade because they use a mixture of tungsten carbide, vanadium, and cobalt.

Chapter 2. Carbide Cutting Tools Have Better High-Heat Tolerance

A circular saw blade cutter with carbide tip
Caption: A circular saw blade cutter with a carbide tip

What is the most frequent problem you face when cutting? Overheating is an issue you cannot neglect, whether professional or amateur. It requires paying attention and keeping the temperature adequate throughout the entire process. If you choose a carbide saw blade, you will benefit from improved thermal resistance compared to HSS tools.

These devices can handle higher heat while maintaining their shape and performance. Extreme temperatures can deform a steel tool, which could end its lifespan and require an immediate replacement.

A carbide circular saw blade is better for both beginners and experienced users. Newbies will appreciate that they don’t have to spend as much time thinking about maintaining optimal heat. It will decrease the risk of ruining the tool. Professionals will love the fact that they can focus on the cutting process. By reducing their thinking about overheating, they can improve efficiency and achieve more accurate results.

Chapter 3. HSS Tools Are Cheaper…

HSS drills on a white background
Caption: HSS drills on a white background

It is time to discuss prices. When you analyze the market, you will first note that a carbide blade is more expensive than high-speed steel tools.

If we are talking only about the cost, there is no doubt that HSS units are a better choice. You can get these tools at affordable prices. It makes them great if you are a beginner because you can use them for practice. Even if breakages happen, it is comforting that you haven’t spent much money on a tool.

The critical thing to underline is that the price affects durability. Even if you are careful and don’t break the tool because of user error, you can’t expect impressive longevity.

Chapter 4.…But Carbide Will Last Longer

Carbide blade close-up
Caption: Carbide blade close-up

Here is the deal – HSS tools might be cheaper, but a carbide blade will last longer. That is why it is important to discuss the ratio of price and durability. If you buy an HSS unit that lasts for a short time, you need to buy a new one after that. But if a single carbide chainsaw blade lasts for a long time, it can be a smart long-term investment.

If you go with a carbide saw blade in custom dimensions, that could increase the price. Despite that, it could be a reasonable expense if you are looking for a long-lasting and durable tool.

It is crucial to pinpoint that regular maintenance is essential for optimal product longevity. That is why it is important to clean your carbide-cutting tool regularly. That will prevent any residue from compromising the device’s performance and causing overheating, breakage, and other issues.

The experts also advise putting the tool away safely. That indicates storing it so that you can’t cut on it accidentally and ensuring that the unit won’t damage while not in use.

Chapter 5.HSS Tools Are Easier to Sharpen but Require Frequent Sharpening

Circular saw blades
Caption: Circular saw blades

We already established that a carbide blade is more durable than its steel alternative. That indicates that steel tools wear off faster than carbide. It means they need frequent sharpening. If you use these units on strong materials, it will only make them dull quicker.

The good news is that the sharpening process is relatively easy. That doesn’t change the fact that sharpening requires time and effort on the user’s part.

On the other hand, carbide tools last longer, and you don’t need to sharpen them as often. Make sure to check their sharpness frequently to ensure the optimal functioning of the product. Once the device becomes dull, it is time to use a carbide saw blade sharpener.

You can improvise things and use a slow-speed grinder to sharpen carbide. You can also take the tool to a professional with a sharpening unit in their workshop.

Chapter 6. Carbide Cutting Tools Ensure a Cleaner and Smoother Finish

Carbide cutting tools for cutting steel
Caption: Carbide cutting tools for cutting steel

It is natural to care about the results of the cutting process, especially if the project is important. That is why accurate, clean, and smooth cuts are imperative for every tool operator. These are all easier to achieve if you use carbide-cutting tools.

Carbide is stronger than high-speed steel, which makes it suitable for tough applications. It is also resistant to high temperatures, so overheating is not dangerous. Thanks to that, you can focus on staying accurate while cutting.

That will also ensure that you make a clean and smooth cut. It will help that carbide doesn’t wear off and stays sharp for a long time. That means you don’t have to worry about a dull blade ruining your effort.

Chapter 7. Carbide Tools Are Extremely Tough

Carbide tools are durable and long-lasting, but they are also tough. That maximizes their versatility and makes them suitable for various materials. It is also smart to use carbide if you want to cut tools that you are repurposing.

For example, let’s imagine that you are cutting a wooden application with screws. While HSS tools could cut the limber, what about the screws? They might break if you encounter a forgotten screw. On the other hand, carbide will go through that screw and not even bother stopping.

Carbide units are also adequate for materials that leave a lot of dust and debris, such as hardwood and similar applications. They can cut through plenty of debris and dust while ensuring that the tool doesn’t suffer any damage. It is always wise to keep the tool protected. If you notice too much debris, stop for a second to remove it. It will secure a better performance of the tool and improved results.

Final Thoughts

As you can see, each tool has specific benefits. HSS devices are affordable and fast for cutting some materials. However, carbide is more durable, tougher, and capable of handling tough applications. If you are considering purchasing these devices, choosing a reliable one from the carbide-cutting tool manufacturers is crucial.

The company’s experience and readiness to fulfill your requirements are the best criteria. NCCuttingTools is a manufacturer that has been in business for over two decades. They employ experienced staff and ensure to equip their facilities with the latest equipment. Thanks to that, they can design customized tools suited to the client’s requirements.

NCCutting Tools offers affordable prices for both small and big orders. They will carefully listen to the details of your order and follow it to the smallest detail. The company is capable of delivering big orders in short timeframes. They always ensure the fastest delivery while securing high-quality tools for their clients.
Don’t hesitate to contact the manufacturer to discuss order details!

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