The problem with the saw blade around each dealer, wholesaler, and the user is – Is the sintered saw blade interchangeable? What is the difference sintered saw blade and other? And so on.
This sintering technology not only increases the life of the saw blade but also increases the durability of the saw blade. Let’s take a more in-depth look at it.
Chapter 1: What are the design forms of sintered saw blades?
The design of the steel cores comes in various forms:
1.Those with gullets (spaces) between the segments to enable the saw blades cool, as well as remove the slurry.
2.Those have a single continuous edge that makes the cut smoother.
3.Majorly, the cores used depends on the type of materials that the Sintered DiamondSaw Blade is cutting.
Chapter 2: What are the types of sintered saw blades?
There are three types of generally according to their manufacturing methods. The wholly sintered diamond blades, the silver brazed diamond blades and the laser welded diamond blades.
Let’s start with the wholly sintered diamond saw blade.
The wholly sintered diamond blade involves the process of merely putting the steel core, together with the diamonds and the metal bond materials, into a mould and then sintering it in a sintering furnace equipment. Consequently, the diameter of wholly sintered diamond blades is not very large, usually not more than 400 millimetres (16 in). The steel cores are hard because of the process of sintering. Therefore the hardness and strength of the centre are at an average level (not very high). These types of diamond saw blades would exhibit low cutting efficiency because of its high load and high intensity cutting processes.
The silver Brazed and laser welded diamond blades do not share the same form of weakness as the wholly sintered diamond saw blade. Because it is diamond segments and steel core are different. Quenching their steel and processing them with other heat treatments making its strength and hardness to be high. In turn, it means that the blade can use during high load and high intensity cutting processes with a high cutting efficiency level and less deformation.
Silver brazed diamond saw modules have their diamond segments brazed to the steel cores using silver solders, hence the name. These blades only used in wet cutting and here’s the reason. If used in dry cuttings the silver brazed diamond saw blades are likely to melt. And the segments are likely to break away from the steel core, making it a potential and severe significant safety hazard.
Laser welded diamond blades cut many types of stones without needing water cooling. However, if you have to cut abrasive or very hard materials, you need to use your laser welded diamond saw blades with adequate water. It is to prevent the diamond segments from breaking off or the steel core that is below the layer to wear off and break off, to not cause a severe safety hazard.
Chapter 3: What is the difference sintered saw blade and other?
Is there any significant difference between an Electroplated, Brazed, Notched-Rim, and Sintered Diamond Blade tool? Well, there is.
Electroplated Diamond Saw Blade Tools
Electroplated diamond saw blades handle the plating process. Embed the diamond in a layer of nickels based playing materials. The metal core is plated onto the white base of the steel blade to make it very thin. The electroplating process requires the insertion of the new edge base into a bed of loose diamonds in a plating tank. At the same time, an electrical circuit that has established within the fluid of the tank helps deposit the plating materials onto the blade blank electrically. This process helps bond the diamonds to the edge blank to provide a more uniform distribution of diamonds.
Brazed Diamond Saw Blade Tools
The diamond segments in brazed diamond tools physically bonded to the tool blank. Accomplishing this is with a layer of particular brazing metal. It adheres to both the tool blank and the diamond segments with intense heat. As mentioned earlier, quenching the steel core and processing it with other heat treatments will making its strength and hardness to be high. In turn, it means that the blade can use during high load and high intensity cutting processes with a high cutting efficiency level and less deformation. Examples of brazed diamond saw blades are the sliver welded and laser welded diamond tools.
Sintered Diamond Saw Blade Tools
Sintered metal-bonded diamond tools are the most common among the diamond saw blades. These diamond saw blades consist of a steel blank and diamond segments, which are made by combining synthetic diamonds with metal powder and then sintering them together. The diamond segments are also known as the “cutting teeth” of the saw blade.
Notched Rim Diamond Saw Blade Tools
Notched-rim diamond saw blades production is by using diamond grit pressed into the edge of a solid steel core. They have an interrupted surface that improves cutting ability and coolant flow. This process results in a very economical and efficient cutting blade.
Chapter 4: How to choose a sintered saw blade?
You have come to the right place for this information. Skim through the simple step-by-step guide down below, or read to the end of this section or more details.
How To Choose The Right Sintered Diamond Saw Blade:
- Identify what type of material you will be cutting into
- Choose the main category of the sintered diamond saw blade (wood, metal, etc.)
- Confirm the correct blade size you will need for your sintered diamond saw
- Decide what type of cut you would like
- Locate a saw blade with the exact amount of teeth (beautiful or broad)
The first step in choosing the right sintered diamond saw blade is to determine the type of material you are going to cut. It will help you generalize the category of the edge that you will need to purchase.
For example, if you will be cutting into the wood for this particular project. You will need to narrow your search into the category of wood-cutting sintered diamond saw blades.
Before your purchasing process, you will need to make sure that you know the exact blade size you will need for your sintered diamond saw. While all saws are different, one of the most common blade sizes is seven ¼ inches.
Now that you know the type of sintered diamond saw blade you are after and what size you are looking for, you will need to specify the type of cut you would like.
The different amounts of teeth will yield different results when cutting into any material. So, if you are looking to roughly chop up your content with no focus on the lines, you will want to look for a blade with the least amount of teeth.
Alternatively, if you are anticipating a very smooth and neat cut, you will target a sintered diamond saw blade with a large number of beautiful teeth.
Now that we know that Sintered saw blades are not interchangeable. Let’s go a little into the significant difference between Sintered diamond saw blades and other saw blades.
Chapter 5: Important Factors To Consider When Using The Sintered Saw Blade
- Correct Match: Match the bond to the specific material cut.
- Type and Power: the kind and Power of the equipment used and the availability of water. Harder materials need a softer bonded segment to allow for continuous diamond exposure. More delicate materials like asphalt or freshly poured concrete can use a harder part to resist the increased wear that softer, abrasive materials create.
- Size: the size of the diamond grits, toughness, and concentration should also match the nature of the material that you want to saw. For example, when you want to cut hard materials, the diamonds should be smaller.
- The availability of water.
- The concentration of the diamond saw blades: the diamond concentration of the diamond blade should be higher, or the bond should be harder. Higher diamond concentration will decrease the impact on every single diamond in working, while a harder relationship will hold the diamonds more firmly.
Chapter 6: Applications Of The Sintered Saw Blades
Sintered diamond saw blades grind through materials instead of cutting it. They have segments shaped as rectangular teeth, which contains diamond crystals embedded throughout the sections for grinding through sturdy materials.
Chapter 7: Why are the sintered saw blades not interchangeable?
It takes us back to our question, is Sintered diamond saw blades interchangeable? Well, sintered saw blades came in different shapes and sizes and made for other purposes. While they may be interchangeable with other sintered saw blades, they are not interchangeable with just any saw blades.
Keep on reading to find out everything you need to know, and the differences with other diamond saw blades.
Why Are Sintered Diamond Saw Blades Not Interchangeable?
Let’s give you a few ideas
1.They come in different sizes
2.They made for cutting specific materials
3.The different saws need individual blades
Sintered diamond saw blades are not universal because the leaves themselves come in a lot of different sizes. It can include their diameter as well as the number of teeth they possess around the disk.
Sintered diamond saw blades for cutting the particular material.
Different types of sintered diamond saws need blades that will fit them properly. Every sintered diamond saw that exists on the market is not the same size, and therefore, will not provide the same sized blades.
Chapter 8: Why Should You Buy From Us?
Okay, now that we know a lot about Sintered Diamond Sawblades, here are a few reasons you need to get them and not just from anyone.
Our sintered diamond saw blades are perfect for cutting those concrete pavers you’ve wanted to cut for a long while.
Remember that paver that you need to cut, but all the other diamond saw blades don’t look like they can handle it? Well, this is how we make our sintered diamond saw blades. It is not only pavers, but it also cuts cleanly and much faster than other diamond saw blades.
Our sintered diamond saw blade is a general-purpose saw blade for dry or wet cutting. You heard right, a general-purpose for all occasions and all saw types.
You can attach our sintered diamond saw blades into angle grinders, high-speed power saws, circular saws, and masonry saws for cutting blocks, concrete, pavers, wood, stone, brick, etc., which explains their flexibility.
All in all, it’s an excellent buy because our sintered saw blades ensure that the cutting surface is optimally sharp at all times. Our sintered saws sharpen themselves during cutting by continuously exposing new layers of a diamond. They have diamonds throughout the edge and are cut aggressively. Blades also last a long time, because the diamond is not just plated on top of the rim. Instead, it is present by incorporating it into the actual metal of the edge.
Summary :
As you know by now, nothing beats working with the right tools. Good quality tools make you achieve a neater, more accurate, and excellent result.
Not all sintered saw blades are high quality, so finding a quality one requires you to do some observations. And if you follow this guide, you will have no trouble doing that.
Are you too busy to put in some work and find yourself a good quality sintered saw blade? That is why we are here to help you
